[{"abstract":[{"text":"<jats:p>Abstract. The process of joining is used in numerous sectors of the manufacturing industry, where constructions composed of individual components or metal sheets are combined to form complex structures. A straightforward and pervasive approach for joining materials of disparate natures and coated surfaces is clinching. During the clinching process, plastic deformation, residual stresses and damage are introduced into the joint. Due to time-varying service loads cracks can initiate and propagate in the vicinity of the joint which limits the lifetime of the clinched structure. In order to prevent those damage cases, it is crucial to perform fracture mechanical evaluation of cracks in the joint region. Therefore, this publication deals with the question of how plastic deformation, residual stresses and damage need to be considered for the assessment of a crack. For this purpose, simple substitute models are employed to illustrate the principles based on the clinching application example.</jats:p>","lang":"eng"}],"status":"public","publication":"Materials Research Proceedings","type":"conference","language":[{"iso":"eng"}],"_id":"65172","department":[{"_id":"9"},{"_id":"143"}],"user_id":"85414","year":"2025","intvolume":"        52","citation":{"mla":"Weiß, Deborah, et al. “Consideration of Residual Stresses and Damage in the Fracture Mechanical Investigation of Mechanically Joined Structures.” <i>Materials Research Proceedings</i>, vol. 52, Materials Research Forum LLC, 2025, doi:<a href=\"https://doi.org/10.21741/9781644903551-28\">10.21741/9781644903551-28</a>.","bibtex":"@inproceedings{Weiß_Duffe_Joy_Kullmer_2025, title={Consideration of residual stresses and damage in the fracture mechanical investigation of mechanically joined structures}, volume={52}, DOI={<a href=\"https://doi.org/10.21741/9781644903551-28\">10.21741/9781644903551-28</a>}, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Weiß, Deborah and Duffe, Tobias and Joy, Tintu David and Kullmer, Gunter}, year={2025} }","short":"D. Weiß, T. Duffe, T.D. Joy, G. Kullmer, in: Materials Research Proceedings, Materials Research Forum LLC, 2025.","apa":"Weiß, D., Duffe, T., Joy, T. D., &#38; Kullmer, G. (2025). Consideration of residual stresses and damage in the fracture mechanical investigation of mechanically joined structures. <i>Materials Research Proceedings</i>, <i>52</i>. <a href=\"https://doi.org/10.21741/9781644903551-28\">https://doi.org/10.21741/9781644903551-28</a>","ama":"Weiß D, Duffe T, Joy TD, Kullmer G. Consideration of residual stresses and damage in the fracture mechanical investigation of mechanically joined structures. In: <i>Materials Research Proceedings</i>. Vol 52. Materials Research Forum LLC; 2025. doi:<a href=\"https://doi.org/10.21741/9781644903551-28\">10.21741/9781644903551-28</a>","ieee":"D. Weiß, T. Duffe, T. D. Joy, and G. Kullmer, “Consideration of residual stresses and damage in the fracture mechanical investigation of mechanically joined structures,” in <i>Materials Research Proceedings</i>, 2025, vol. 52, doi: <a href=\"https://doi.org/10.21741/9781644903551-28\">10.21741/9781644903551-28</a>.","chicago":"Weiß, Deborah, Tobias Duffe, Tintu David Joy, and Gunter Kullmer. “Consideration of Residual Stresses and Damage in the Fracture Mechanical Investigation of Mechanically Joined Structures.” In <i>Materials Research Proceedings</i>, Vol. 52. Materials Research Forum LLC, 2025. <a href=\"https://doi.org/10.21741/9781644903551-28\">https://doi.org/10.21741/9781644903551-28</a>."},"quality_controlled":"1","publication_identifier":{"issn":["2474-395X"]},"publication_status":"published","title":"Consideration of residual stresses and damage in the fracture mechanical investigation of mechanically joined structures","doi":"10.21741/9781644903551-28","date_updated":"2026-03-27T13:55:18Z","publisher":"Materials Research Forum LLC","volume":52,"author":[{"first_name":"Deborah","id":"45673","full_name":"Weiß, Deborah","last_name":"Weiß"},{"id":"41322","full_name":"Duffe, Tobias","last_name":"Duffe","first_name":"Tobias"},{"first_name":"Tintu David","full_name":"Joy, Tintu David","id":"30821","last_name":"Joy"},{"last_name":"Kullmer","full_name":"Kullmer, Gunter","id":"291","first_name":"Gunter"}],"date_created":"2026-03-27T13:51:43Z"},{"abstract":[{"text":"Crack growth in structures depends on the cyclic loads applied on it, such as mechanical, thermal and contact, as well as residual stresses, etc. To provide an accurate simulation of crack growth in structures, it is of high importance to integrate all kinds of loading situations in the simulations. Adapcrack3D is a simulation program that can accurately predict the propagation of cracks in real structures. However, until now, this three-dimensional program has only considered mechanical loads and static thermal loads. Therefore, the features of Adapcrack3D have been extended by including contact loading in crack growth simulations. The numerical simulation of crack propagation with Adapcrack3D is generally carried out using FE models of structures provided by the user. For simulating models with contact loading situations, Adapcrack3D has been updated to work with FE models containing multiple parts and necessary features such as coupling and surface interactions. Because Adapcrack3D uses the submodel technique for fracture mechanical evaluations, the architecture of the submodel is also modified to simulate models with contact definitions between the crack surfaces. This paper discusses the newly implemented attribute of the program with the help of illustrative examples. The results confirm that the contact simulation in Adapcrack3D is a major step in improving the functionality of the program.","lang":"eng"}],"publication":"Applied Sciences","language":[{"iso":"eng"}],"keyword":["Fluid Flow and Transfer Processes","Computer Science Applications","Process Chemistry and Technology","General Engineering","Instrumentation","General Materials Science"],"year":"2022","issue":"15","quality_controlled":"1","title":"Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations","date_created":"2022-12-05T21:49:48Z","publisher":"MDPI AG","status":"public","type":"journal_article","article_number":"7557","user_id":"45673","department":[{"_id":"143"}],"project":[{"grant_number":"418701707","name":"TRR 285: TRR 285","_id":"130"},{"name":"TRR 285 - B: TRR 285 - Project Area B","_id":"132"},{"_id":"143","name":"TRR 285 – B04: TRR 285 - Subproject B04"}],"_id":"34224","citation":{"ama":"Joy TD, Weiß D, Schramm B, Kullmer G. Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations. <i>Applied Sciences</i>. 2022;12(15). doi:<a href=\"https://doi.org/10.3390/app12157557\">10.3390/app12157557</a>","ieee":"T. D. Joy, D. Weiß, B. Schramm, and G. Kullmer, “Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations,” <i>Applied Sciences</i>, vol. 12, no. 15, Art. no. 7557, 2022, doi: <a href=\"https://doi.org/10.3390/app12157557\">10.3390/app12157557</a>.","chicago":"Joy, Tintu David, Deborah Weiß, Britta Schramm, and Gunter Kullmer. “Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations.” <i>Applied Sciences</i> 12, no. 15 (2022). <a href=\"https://doi.org/10.3390/app12157557\">https://doi.org/10.3390/app12157557</a>.","short":"T.D. Joy, D. Weiß, B. Schramm, G. Kullmer, Applied Sciences 12 (2022).","bibtex":"@article{Joy_Weiß_Schramm_Kullmer_2022, title={Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations}, volume={12}, DOI={<a href=\"https://doi.org/10.3390/app12157557\">10.3390/app12157557</a>}, number={157557}, journal={Applied Sciences}, publisher={MDPI AG}, author={Joy, Tintu David and Weiß, Deborah and Schramm, Britta and Kullmer, Gunter}, year={2022} }","mla":"Joy, Tintu David, et al. “Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations.” <i>Applied Sciences</i>, vol. 12, no. 15, 7557, MDPI AG, 2022, doi:<a href=\"https://doi.org/10.3390/app12157557\">10.3390/app12157557</a>.","apa":"Joy, T. D., Weiß, D., Schramm, B., &#38; Kullmer, G. (2022). Further Development of 3D Crack Growth Simulation Program to Include Contact Loading Situations. <i>Applied Sciences</i>, <i>12</i>(15), Article 7557. <a href=\"https://doi.org/10.3390/app12157557\">https://doi.org/10.3390/app12157557</a>"},"intvolume":"        12","publication_status":"published","publication_identifier":{"issn":["2076-3417"]},"doi":"10.3390/app12157557","author":[{"first_name":"Tintu David","last_name":"Joy","full_name":"Joy, Tintu David","id":"30821"},{"first_name":"Deborah","full_name":"Weiß, Deborah","id":"45673","last_name":"Weiß"},{"first_name":"Britta","full_name":"Schramm, Britta","id":"4668","last_name":"Schramm"},{"first_name":"Gunter","last_name":"Kullmer","full_name":"Kullmer, Gunter","id":"291"}],"volume":12,"date_updated":"2023-04-27T10:13:44Z"},{"title":"A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase","doi":"10.1016/j.jajp.2022.100135","date_updated":"2023-04-27T10:14:11Z","publisher":"Elsevier BV","author":[{"first_name":"Britta","last_name":"Schramm","id":"4668","full_name":"Schramm, Britta"},{"first_name":"Sven","full_name":"Harzheim, Sven","last_name":"Harzheim"},{"first_name":"Deborah","full_name":"Weiß, Deborah","id":"45673","last_name":"Weiß"},{"last_name":"Joy","full_name":"Joy, Tintu David","id":"30821","first_name":"Tintu David"},{"first_name":"Martin","full_name":"Hofmann, Martin","last_name":"Hofmann"},{"first_name":"Julia","last_name":"Mergheim","full_name":"Mergheim, Julia"},{"first_name":"Thomas","full_name":"Wallmersperger, Thomas","last_name":"Wallmersperger"}],"date_created":"2022-11-14T08:55:34Z","year":"2022","citation":{"short":"B. Schramm, S. Harzheim, D. Weiß, T.D. Joy, M. Hofmann, J. Mergheim, T. Wallmersperger, Journal of Advanced Joining Processes (2022).","bibtex":"@article{Schramm_Harzheim_Weiß_Joy_Hofmann_Mergheim_Wallmersperger_2022, title={A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase}, DOI={<a href=\"https://doi.org/10.1016/j.jajp.2022.100135\">10.1016/j.jajp.2022.100135</a>}, number={100135}, journal={Journal of Advanced Joining Processes}, publisher={Elsevier BV}, author={Schramm, Britta and Harzheim, Sven and Weiß, Deborah and Joy, Tintu David and Hofmann, Martin and Mergheim, Julia and Wallmersperger, Thomas}, year={2022} }","mla":"Schramm, Britta, et al. “A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase.” <i>Journal of Advanced Joining Processes</i>, 100135, Elsevier BV, 2022, doi:<a href=\"https://doi.org/10.1016/j.jajp.2022.100135\">10.1016/j.jajp.2022.100135</a>.","apa":"Schramm, B., Harzheim, S., Weiß, D., Joy, T. D., Hofmann, M., Mergheim, J., &#38; Wallmersperger, T. (2022). A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase. <i>Journal of Advanced Joining Processes</i>, Article 100135. <a href=\"https://doi.org/10.1016/j.jajp.2022.100135\">https://doi.org/10.1016/j.jajp.2022.100135</a>","ama":"Schramm B, Harzheim S, Weiß D, et al. A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase. <i>Journal of Advanced Joining Processes</i>. Published online 2022. doi:<a href=\"https://doi.org/10.1016/j.jajp.2022.100135\">10.1016/j.jajp.2022.100135</a>","ieee":"B. Schramm <i>et al.</i>, “A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase,” <i>Journal of Advanced Joining Processes</i>, Art. no. 100135, 2022, doi: <a href=\"https://doi.org/10.1016/j.jajp.2022.100135\">10.1016/j.jajp.2022.100135</a>.","chicago":"Schramm, Britta, Sven Harzheim, Deborah Weiß, Tintu David Joy, Martin Hofmann, Julia Mergheim, and Thomas Wallmersperger. “A Review on the Modeling of the Clinching Process Chain - Part III: Operational Phase.” <i>Journal of Advanced Joining Processes</i>, 2022. <a href=\"https://doi.org/10.1016/j.jajp.2022.100135\">https://doi.org/10.1016/j.jajp.2022.100135</a>."},"quality_controlled":"1","publication_identifier":{"issn":["2666-3309"]},"publication_status":"published","keyword":["Mechanical Engineering","Mechanics of Materials","Engineering (miscellaneous)","Chemical Engineering (miscellaneous)"],"article_number":"100135","language":[{"iso":"eng"}],"_id":"34070","project":[{"grant_number":"418701707","_id":"130","name":"TRR 285: TRR 285"},{"_id":"143","name":"TRR 285 – B04: TRR 285 - Subproject B04"},{"_id":"142","name":"TRR 285 – B03: TRR 285 - Subproject B03"},{"name":"TRR 285 – A05: TRR 285 - Subproject A05","_id":"139"}],"department":[{"_id":"143"}],"user_id":"45673","status":"public","publication":"Journal of Advanced Joining Processes","type":"journal_article"},{"language":[{"iso":"eng"}],"article_number":"100032","department":[{"_id":"143"}],"user_id":"45673","_id":"24005","status":"public","publication":"Applications in Engineering Science","type":"journal_article","doi":"10.1016/j.apples.2020.100032","title":"Structural optimization of a wheel force transducer component for more realistic acquisition of vehicle load data and fracture mechanical evaluation","author":[{"first_name":"Jan-Peter","last_name":"Brüggemann","full_name":"Brüggemann, Jan-Peter"},{"last_name":"Risse","full_name":"Risse, Lena","id":"27356","first_name":"Lena"},{"last_name":"Woodcock","full_name":"Woodcock, Steven Clifford","id":"60486","first_name":"Steven Clifford"},{"id":"30821","full_name":"Joy, Tintu David","last_name":"Joy","first_name":"Tintu David"},{"full_name":"Neumann, Johannes","last_name":"Neumann","first_name":"Johannes"},{"first_name":"Jakub","full_name":"Vidner, Jakub","last_name":"Vidner"},{"id":"291","full_name":"Kullmer, Gunter","last_name":"Kullmer","first_name":"Gunter"},{"full_name":"Richard, Hans Albert","last_name":"Richard","first_name":"Hans Albert"}],"date_created":"2021-09-09T09:32:21Z","date_updated":"2022-01-06T06:56:05Z","citation":{"apa":"Brüggemann, J.-P., Risse, L., Woodcock, S. C., Joy, T. D., Neumann, J., Vidner, J., Kullmer, G., &#38; Richard, H. A. (2020). Structural optimization of a wheel force transducer component for more realistic acquisition of vehicle load data and fracture mechanical evaluation. <i>Applications in Engineering Science</i>, Article 100032. <a href=\"https://doi.org/10.1016/j.apples.2020.100032\">https://doi.org/10.1016/j.apples.2020.100032</a>","bibtex":"@article{Brüggemann_Risse_Woodcock_Joy_Neumann_Vidner_Kullmer_Richard_2020, title={Structural optimization of a wheel force transducer component for more realistic acquisition of vehicle load data and fracture mechanical evaluation}, DOI={<a href=\"https://doi.org/10.1016/j.apples.2020.100032\">10.1016/j.apples.2020.100032</a>}, number={100032}, journal={Applications in Engineering Science}, author={Brüggemann, Jan-Peter and Risse, Lena and Woodcock, Steven Clifford and Joy, Tintu David and Neumann, Johannes and Vidner, Jakub and Kullmer, Gunter and Richard, Hans Albert}, year={2020} }","short":"J.-P. Brüggemann, L. Risse, S.C. Woodcock, T.D. Joy, J. Neumann, J. Vidner, G. Kullmer, H.A. Richard, Applications in Engineering Science (2020).","mla":"Brüggemann, Jan-Peter, et al. “Structural Optimization of a Wheel Force Transducer Component for More Realistic Acquisition of Vehicle Load Data and Fracture Mechanical Evaluation.” <i>Applications in Engineering Science</i>, 100032, 2020, doi:<a href=\"https://doi.org/10.1016/j.apples.2020.100032\">10.1016/j.apples.2020.100032</a>.","ieee":"J.-P. Brüggemann <i>et al.</i>, “Structural optimization of a wheel force transducer component for more realistic acquisition of vehicle load data and fracture mechanical evaluation,” <i>Applications in Engineering Science</i>, Art. no. 100032, 2020, doi: <a href=\"https://doi.org/10.1016/j.apples.2020.100032\">10.1016/j.apples.2020.100032</a>.","chicago":"Brüggemann, Jan-Peter, Lena Risse, Steven Clifford Woodcock, Tintu David Joy, Johannes Neumann, Jakub Vidner, Gunter Kullmer, and Hans Albert Richard. “Structural Optimization of a Wheel Force Transducer Component for More Realistic Acquisition of Vehicle Load Data and Fracture Mechanical Evaluation.” <i>Applications in Engineering Science</i>, 2020. <a href=\"https://doi.org/10.1016/j.apples.2020.100032\">https://doi.org/10.1016/j.apples.2020.100032</a>.","ama":"Brüggemann J-P, Risse L, Woodcock SC, et al. Structural optimization of a wheel force transducer component for more realistic acquisition of vehicle load data and fracture mechanical evaluation. <i>Applications in Engineering Science</i>. Published online 2020. doi:<a href=\"https://doi.org/10.1016/j.apples.2020.100032\">10.1016/j.apples.2020.100032</a>"},"year":"2020","publication_identifier":{"issn":["2666-4968"]},"publication_status":"published"},{"title":"Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D","conference":{"name":"Arbeitskreis: Bruchmechanische Werkstoff- und Bauteilbewertung: Beanspruchungsanalyse, Prüfmethoden und Anwendungen","start_date":"2020-02-19","end_date":"2020-02-20","location":"Hamburg"},"date_updated":"2022-01-06T06:56:05Z","volume":"DVM-Bericht 252","author":[{"last_name":"Joy","full_name":"Joy, Tintu David","id":"30821","first_name":"Tintu David"},{"first_name":"Gunter","last_name":"Kullmer","id":"291","full_name":"Kullmer, Gunter"},{"first_name":"Lena","last_name":"Risse","id":"27356","full_name":"Risse, Lena"}],"date_created":"2021-09-09T10:11:40Z","year":"2020","page":"207-216","citation":{"bibtex":"@inproceedings{Joy_Kullmer_Risse_2020, title={Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D}, volume={DVM-Bericht 252}, author={Joy, Tintu David and Kullmer, Gunter and Risse, Lena}, year={2020}, pages={207–216} }","short":"T.D. Joy, G. Kullmer, L. Risse, in: 2020, pp. 207–216.","mla":"Joy, Tintu David, et al. <i>Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D</i>. 2020, pp. 207–16.","apa":"Joy, T. D., Kullmer, G., &#38; Risse, L. (2020). <i>Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D</i>. <i>DVM-Bericht 252</i>, 207–216.","ama":"Joy TD, Kullmer G, Risse L. Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D. In: Vol DVM-Bericht 252. ; 2020:207-216.","ieee":"T. D. Joy, G. Kullmer, and L. Risse, “Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D,” Hamburg, 2020, vol. DVM-Bericht 252, pp. 207–216.","chicago":"Joy, Tintu David, Gunter Kullmer, and Lena Risse. “Vorhersage der Rissinitiierung in 3D-Strukturen mit ADAPCRACK3D,” DVM-Bericht 252:207–16, 2020."},"language":[{"iso":"ger"}],"_id":"24011","department":[{"_id":"143"}],"user_id":"45673","status":"public","type":"conference"}]