---
_id: '60040'
article_number: '147787'
author:
- first_name: Nina
  full_name: Pfeffer, Nina
  last_name: Pfeffer
- first_name: Stefanie Nicole
  full_name: Jäger, Stefanie Nicole
  last_name: Jäger
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
- first_name: Andreas
  full_name: Stark, Andreas
  last_name: Stark
- first_name: Heinz Werner
  full_name: Höppel, Heinz Werner
  last_name: Höppel
citation:
  ama: 'Pfeffer N, Jäger SN, Kaiser MA, Meyer T, Stark A, Höppel HW. Enhancing mechanical
    strength of Ti-6Al-4V sheet material by short-time sub-β-transus solution heat
    treatment and additional short-time annealing. <i>Materials Science and Engineering:
    A</i>. 2025;926. doi:<a href="https://doi.org/10.1016/j.msea.2025.147787">10.1016/j.msea.2025.147787</a>'
  apa: 'Pfeffer, N., Jäger, S. N., Kaiser, M. A., Meyer, T., Stark, A., &#38; Höppel,
    H. W. (2025). Enhancing mechanical strength of Ti-6Al-4V sheet material by short-time
    sub-β-transus solution heat treatment and additional short-time annealing. <i>Materials
    Science and Engineering: A</i>, <i>926</i>, Article 147787. <a href="https://doi.org/10.1016/j.msea.2025.147787">https://doi.org/10.1016/j.msea.2025.147787</a>'
  bibtex: '@article{Pfeffer_Jäger_Kaiser_Meyer_Stark_Höppel_2025, title={Enhancing
    mechanical strength of Ti-6Al-4V sheet material by short-time sub-β-transus solution
    heat treatment and additional short-time annealing}, volume={926}, DOI={<a href="https://doi.org/10.1016/j.msea.2025.147787">10.1016/j.msea.2025.147787</a>},
    number={147787}, journal={Materials Science and Engineering: A}, publisher={Elsevier
    BV}, author={Pfeffer, Nina and Jäger, Stefanie Nicole and Kaiser, Maximilian Alexander
    and Meyer, Thomas and Stark, Andreas and Höppel, Heinz Werner}, year={2025} }'
  chicago: 'Pfeffer, Nina, Stefanie Nicole Jäger, Maximilian Alexander Kaiser, Thomas
    Meyer, Andreas Stark, and Heinz Werner Höppel. “Enhancing Mechanical Strength
    of Ti-6Al-4V Sheet Material by Short-Time Sub-β-Transus Solution Heat Treatment
    and Additional Short-Time Annealing.” <i>Materials Science and Engineering: A</i>
    926 (2025). <a href="https://doi.org/10.1016/j.msea.2025.147787">https://doi.org/10.1016/j.msea.2025.147787</a>.'
  ieee: 'N. Pfeffer, S. N. Jäger, M. A. Kaiser, T. Meyer, A. Stark, and H. W. Höppel,
    “Enhancing mechanical strength of Ti-6Al-4V sheet material by short-time sub-β-transus
    solution heat treatment and additional short-time annealing,” <i>Materials Science
    and Engineering: A</i>, vol. 926, Art. no. 147787, 2025, doi: <a href="https://doi.org/10.1016/j.msea.2025.147787">10.1016/j.msea.2025.147787</a>.'
  mla: 'Pfeffer, Nina, et al. “Enhancing Mechanical Strength of Ti-6Al-4V Sheet Material
    by Short-Time Sub-β-Transus Solution Heat Treatment and Additional Short-Time
    Annealing.” <i>Materials Science and Engineering: A</i>, vol. 926, 147787, Elsevier
    BV, 2025, doi:<a href="https://doi.org/10.1016/j.msea.2025.147787">10.1016/j.msea.2025.147787</a>.'
  short: 'N. Pfeffer, S.N. Jäger, M.A. Kaiser, T. Meyer, A. Stark, H.W. Höppel, Materials
    Science and Engineering: A 926 (2025).'
date_created: 2025-05-27T05:39:31Z
date_updated: 2025-05-27T05:56:52Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
doi: 10.1016/j.msea.2025.147787
intvolume: '       926'
language:
- iso: eng
publication: 'Materials Science and Engineering: A'
publication_identifier:
  issn:
  - 0921-5093
publication_status: published
publisher: Elsevier BV
status: public
title: Enhancing mechanical strength of Ti-6Al-4V sheet material by short-time sub-β-transus
  solution heat treatment and additional short-time annealing
type: journal_article
user_id: '72351'
volume: 926
year: '2025'
...
---
_id: '61139'
article_number: '149015'
author:
- first_name: Nina
  full_name: Pfeffer, Nina
  last_name: Pfeffer
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Werner
  full_name: Feix, Werner
  last_name: Feix
- first_name: Nils
  full_name: Kälble, Nils
  last_name: Kälble
- first_name: Mathias
  full_name: Merten, Mathias
  last_name: Merten
- first_name: Andreas
  full_name: Stark, Andreas
  last_name: Stark
- first_name: Andre
  full_name: Haufe, Andre
  last_name: Haufe
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
- first_name: Thomas
  full_name: Tröster, Thomas
  id: '553'
  last_name: Tröster
- first_name: Heinz Werner
  full_name: Höppel, Heinz Werner
  last_name: Höppel
citation:
  ama: 'Pfeffer N, Kaiser MA, Feix W, et al. Energy- and material-efficient Ti-6Al-4V
    sheet part fabrication by the novel TISTRAQ-process, including resistance heating
    and tool-based quenching: Insights into test stand design and material potential.
    <i>Materials Science and Engineering: A</i>. 2025;945. doi:<a href="https://doi.org/10.1016/j.msea.2025.149015">10.1016/j.msea.2025.149015</a>'
  apa: 'Pfeffer, N., Kaiser, M. A., Feix, W., Kälble, N., Merten, M., Stark, A., Haufe,
    A., Meyer, T., Tröster, T., &#38; Höppel, H. W. (2025). Energy- and material-efficient
    Ti-6Al-4V sheet part fabrication by the novel TISTRAQ-process, including resistance
    heating and tool-based quenching: Insights into test stand design and material
    potential. <i>Materials Science and Engineering: A</i>, <i>945</i>, Article 149015.
    <a href="https://doi.org/10.1016/j.msea.2025.149015">https://doi.org/10.1016/j.msea.2025.149015</a>'
  bibtex: '@article{Pfeffer_Kaiser_Feix_Kälble_Merten_Stark_Haufe_Meyer_Tröster_Höppel_2025,
    title={Energy- and material-efficient Ti-6Al-4V sheet part fabrication by the
    novel TISTRAQ-process, including resistance heating and tool-based quenching:
    Insights into test stand design and material potential}, volume={945}, DOI={<a
    href="https://doi.org/10.1016/j.msea.2025.149015">10.1016/j.msea.2025.149015</a>},
    number={149015}, journal={Materials Science and Engineering: A}, publisher={Elsevier
    BV}, author={Pfeffer, Nina and Kaiser, Maximilian Alexander and Feix, Werner and
    Kälble, Nils and Merten, Mathias and Stark, Andreas and Haufe, Andre and Meyer,
    Thomas and Tröster, Thomas and Höppel, Heinz Werner}, year={2025} }'
  chicago: 'Pfeffer, Nina, Maximilian Alexander Kaiser, Werner Feix, Nils Kälble,
    Mathias Merten, Andreas Stark, Andre Haufe, Thomas Meyer, Thomas Tröster, and
    Heinz Werner Höppel. “Energy- and Material-Efficient Ti-6Al-4V Sheet Part Fabrication
    by the Novel TISTRAQ-Process, Including Resistance Heating and Tool-Based Quenching:
    Insights into Test Stand Design and Material Potential.” <i>Materials Science
    and Engineering: A</i> 945 (2025). <a href="https://doi.org/10.1016/j.msea.2025.149015">https://doi.org/10.1016/j.msea.2025.149015</a>.'
  ieee: 'N. Pfeffer <i>et al.</i>, “Energy- and material-efficient Ti-6Al-4V sheet
    part fabrication by the novel TISTRAQ-process, including resistance heating and
    tool-based quenching: Insights into test stand design and material potential,”
    <i>Materials Science and Engineering: A</i>, vol. 945, Art. no. 149015, 2025,
    doi: <a href="https://doi.org/10.1016/j.msea.2025.149015">10.1016/j.msea.2025.149015</a>.'
  mla: 'Pfeffer, Nina, et al. “Energy- and Material-Efficient Ti-6Al-4V Sheet Part
    Fabrication by the Novel TISTRAQ-Process, Including Resistance Heating and Tool-Based
    Quenching: Insights into Test Stand Design and Material Potential.” <i>Materials
    Science and Engineering: A</i>, vol. 945, 149015, Elsevier BV, 2025, doi:<a href="https://doi.org/10.1016/j.msea.2025.149015">10.1016/j.msea.2025.149015</a>.'
  short: 'N. Pfeffer, M.A. Kaiser, W. Feix, N. Kälble, M. Merten, A. Stark, A. Haufe,
    T. Meyer, T. Tröster, H.W. Höppel, Materials Science and Engineering: A 945 (2025).'
date_created: 2025-09-06T06:41:08Z
date_updated: 2025-09-07T10:37:00Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
doi: 10.1016/j.msea.2025.149015
intvolume: '       945'
language:
- iso: eng
publication: 'Materials Science and Engineering: A'
publication_identifier:
  issn:
  - 0921-5093
publication_status: published
publisher: Elsevier BV
status: public
title: 'Energy- and material-efficient Ti-6Al-4V sheet part fabrication by the novel
  TISTRAQ-process, including resistance heating and tool-based quenching: Insights
  into test stand design and material potential'
type: journal_article
user_id: '72351'
volume: 945
year: '2025'
...
---
_id: '49430'
abstract:
- lang: eng
  text: Within the current energy and environmental crisis, new material- and energy-saving
    processes are needed. For this reason, this study focuses on the development of
    a new forming technology for Ti-6Al-4V sheet metal. It is based on combination
    of solution treatment by resistive heating with rapid tool-based quenching and
    subsequent annealing. This new “TISTRAQ” process is comparable with press-hardening
    already known for steels and hot die quenching known for aluminium alloys. One
    of the main influencing factors for this process is the heat transfer coefficient
    (HTC). It is an important driver for adjustment of basic parameters, as selection
    of tool material or the forming speed but also plays an important role while elaborating
    temperature distribution in the numerical model. Therefore, a new and unique test
    rig was developed to determine the HTC and to perform tool-based heat treatment
    at specimen level under laboratory conditions. The test rig was used to investigate
    the influence of the titanium-tool-lubricant system on HTC and cooling rate. Further
    the effect of heat treatment in the test rig and tool-based quenching on microstructure
    and mechanical properties was studied. To improve the prediction of the temperature
    distribution of the titanium during cooling, the HTC was integrated into the numerical
    process simulation
author:
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Fabian
  full_name: Höschen, Fabian
  last_name: Höschen
- first_name: Nina
  full_name: Pfeffer, Nina
  last_name: Pfeffer
- first_name: Mathias
  full_name: Merten, Mathias
  last_name: Merten
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
- first_name: Thorsten
  full_name: Marten, Thorsten
  id: '338'
  last_name: Marten
  orcid: 0009-0001-6433-7839
- first_name: Pawel
  full_name: Rockicki, Pawel
  last_name: Rockicki
- first_name: Heinz Werner
  full_name: Höppel, Heinz Werner
  last_name: Höppel
- first_name: Thomas
  full_name: Tröster, Thomas
  id: '553'
  last_name: Tröster
citation:
  ama: 'Kaiser MA, Höschen F, Pfeffer N, et al. The new TISTRAQ process: Solution
    treatment with rapid quenching and annealing for Ti-6Al-4V sheet metal part forming
    - investigation on heat transfer coefficient and influence on cooling rates. In:
    <i>IOM3. Chapter 14: Forming, Machining &#38; Joining [Version 1; Not Peer Reviewed]</i>.
    ; 2024. doi:<a href="https://doi.org/doi.org/10.7490/f1000research.1119929.1">doi.org/10.7490/f1000research.1119929.1</a>'
  apa: 'Kaiser, M. A., Höschen, F., Pfeffer, N., Merten, M., Meyer, T., Marten, T.,
    Rockicki, P., Höppel, H. W., &#38; Tröster, T. (2024). The new TISTRAQ process:
    Solution treatment with rapid quenching and annealing for Ti-6Al-4V sheet metal
    part forming - investigation on heat transfer coefficient and influence on cooling
    rates. <i>IOM3. Chapter 14: Forming, Machining &#38; Joining [Version 1; Not Peer
    Reviewed]</i>. 15th World Conference on Titanium, Edinburgh. <a href="https://doi.org/doi.org/10.7490/f1000research.1119929.1">https://doi.org/doi.org/10.7490/f1000research.1119929.1</a>'
  bibtex: '@inproceedings{Kaiser_Höschen_Pfeffer_Merten_Meyer_Marten_Rockicki_Höppel_Tröster_2024,
    title={The new TISTRAQ process: Solution treatment with rapid quenching and annealing
    for Ti-6Al-4V sheet metal part forming - investigation on heat transfer coefficient
    and influence on cooling rates}, DOI={<a href="https://doi.org/doi.org/10.7490/f1000research.1119929.1">doi.org/10.7490/f1000research.1119929.1</a>},
    booktitle={IOM3. Chapter 14: Forming, Machining &#38; Joining [version 1; not
    peer reviewed]}, author={Kaiser, Maximilian Alexander and Höschen, Fabian and
    Pfeffer, Nina and Merten, Mathias and Meyer, Thomas and Marten, Thorsten and Rockicki,
    Pawel and Höppel, Heinz Werner and Tröster, Thomas}, year={2024} }'
  chicago: 'Kaiser, Maximilian Alexander, Fabian Höschen, Nina Pfeffer, Mathias Merten,
    Thomas Meyer, Thorsten Marten, Pawel Rockicki, Heinz Werner Höppel, and Thomas
    Tröster. “The New TISTRAQ Process: Solution Treatment with Rapid Quenching and
    Annealing for Ti-6Al-4V Sheet Metal Part Forming - Investigation on Heat Transfer
    Coefficient and Influence on Cooling Rates.” In <i>IOM3. Chapter 14: Forming,
    Machining &#38; Joining [Version 1; Not Peer Reviewed]</i>, 2024. <a href="https://doi.org/doi.org/10.7490/f1000research.1119929.1">https://doi.org/doi.org/10.7490/f1000research.1119929.1</a>.'
  ieee: 'M. A. Kaiser <i>et al.</i>, “The new TISTRAQ process: Solution treatment
    with rapid quenching and annealing for Ti-6Al-4V sheet metal part forming - investigation
    on heat transfer coefficient and influence on cooling rates,” presented at the
    15th World Conference on Titanium, Edinburgh, 2024, doi: <a href="https://doi.org/doi.org/10.7490/f1000research.1119929.1">doi.org/10.7490/f1000research.1119929.1</a>.'
  mla: 'Kaiser, Maximilian Alexander, et al. “The New TISTRAQ Process: Solution Treatment
    with Rapid Quenching and Annealing for Ti-6Al-4V Sheet Metal Part Forming - Investigation
    on Heat Transfer Coefficient and Influence on Cooling Rates.” <i>IOM3. Chapter
    14: Forming, Machining &#38; Joining [Version 1; Not Peer Reviewed]</i>, 2024,
    doi:<a href="https://doi.org/doi.org/10.7490/f1000research.1119929.1">doi.org/10.7490/f1000research.1119929.1</a>.'
  short: 'M.A. Kaiser, F. Höschen, N. Pfeffer, M. Merten, T. Meyer, T. Marten, P.
    Rockicki, H.W. Höppel, T. Tröster, in: IOM3. Chapter 14: Forming, Machining &#38;
    Joining [Version 1; Not Peer Reviewed], 2024.'
conference:
  end_date: 2023-06-16
  location: Edinburgh
  name: 15th World Conference on Titanium
  start_date: 2023-06-12
date_created: 2023-12-04T10:00:21Z
date_updated: 2025-05-19T11:46:47Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
doi: doi.org/10.7490/f1000research.1119929.1
keyword:
- Interfacial heat transfer coefficient
- Ti-6Al-4V
- nonisothermal forming
- thermomechanical processing
- TISTRAQ process
language:
- iso: eng
publication: 'IOM3. Chapter 14: Forming, Machining & Joining [version 1; not peer
  reviewed]'
publication_status: published
quality_controlled: '1'
status: public
title: 'The new TISTRAQ process: Solution treatment with rapid quenching and annealing
  for Ti-6Al-4V sheet metal part forming - investigation on heat transfer coefficient
  and influence on cooling rates'
type: conference
user_id: '72351'
year: '2024'
...
---
_id: '49437'
abstract:
- lang: eng
  text: "The phase and TTT diagrams of the Ti-6Al-4V system allow the development
    of a new forming process for a more energy- and materialefficient production of
    sheet metal parts. This new “TISTRAQ” process is composed of two steps. In terms
    of process technology, the first step is comparable to a direct press-hardening
    process already well known for steels. In this step, the Ti-6Al-4V sheet material
    is resistively heated to a temperature below β-transus Tβ and, after a very short
    holding time, simultaneously formed and quenched by use of water cooled tools.
    Thereby, the β phase undergoes a martensitic transformation. The second step is
    a subsequent short-time annealing, which leads to a hardening of the material.
    In this work, a new test rig using resistive heating technique was used in order
    to produce\r\ndifferent solution treated and tool quenched (STQ) and subsequently
    annealed (STA) states. In this paper, the effects of heating rate, solution treatment
    temperature and holding time on microstructure and mechanical properties are addressed.
    For the characterisation, tensile testing and scanning electron microscopy were
    used. By the systematic variation of applied processing parameters, dominating
    effects on microstructure and mechanical properties were evaluated. For example,
    the solution treatment temperature was found to have a significant effect on microstructural
    features and characteristic strength and strain values. The obtained results reveal
    a high potential for future technical applications."
author:
- first_name: Nina
  full_name: Pfeffer, Nina
  last_name: Pfeffer
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
- first_name: Mathias
  full_name: Göken, Mathias
  last_name: Göken
- first_name: Heinz Werner
  full_name: Höppel, Heinz Werner
  last_name: Höppel
citation:
  ama: 'Pfeffer N, Kaiser MA, Meyer T, Göken M, Höppel HW. The new TISTRAQ process:
    Solution treatment with rapid quenching and annealing for Ti-6Al-4V sheet metal
    part forming - the effect of processing parameters on microstructure and mechanical
    properties. In: <i>IOM3. Chapter 14: Forming, Machining &#38; Joining [Version
    1; Not Peer Reviewed]</i>. doi:<a href="https://doi.org/10.7490/f1000research.1119929.1">https://doi.org/10.7490/f1000research.1119929.1</a>'
  apa: 'Pfeffer, N., Kaiser, M. A., Meyer, T., Göken, M., &#38; Höppel, H. W. (n.d.).
    The new TISTRAQ process: Solution treatment with rapid quenching and annealing
    for Ti-6Al-4V sheet metal part forming - the effect of processing parameters on
    microstructure and mechanical properties. <i>IOM3. Chapter 14: Forming, Machining
    &#38; Joining [Version 1; Not Peer Reviewed]</i>. 15th World Conference on Titanium,
    Edinburgh. <a href="https://doi.org/10.7490/f1000research.1119929.1">https://doi.org/10.7490/f1000research.1119929.1</a>'
  bibtex: '@inproceedings{Pfeffer_Kaiser_Meyer_Göken_Höppel, title={The new TISTRAQ
    process: Solution treatment with rapid quenching and annealing for Ti-6Al-4V sheet
    metal part forming - the effect of processing parameters on microstructure and
    mechanical properties}, DOI={<a href="https://doi.org/10.7490/f1000research.1119929.1">https://doi.org/10.7490/f1000research.1119929.1</a>},
    booktitle={IOM3. Chapter 14: Forming, Machining &#38; Joining [version 1; not
    peer reviewed]}, author={Pfeffer, Nina and Kaiser, Maximilian Alexander and Meyer,
    Thomas and Göken, Mathias and Höppel, Heinz Werner} }'
  chicago: 'Pfeffer, Nina, Maximilian Alexander Kaiser, Thomas Meyer, Mathias Göken,
    and Heinz Werner Höppel. “The New TISTRAQ Process: Solution Treatment with Rapid
    Quenching and Annealing for Ti-6Al-4V Sheet Metal Part Forming - the Effect of
    Processing Parameters on Microstructure and Mechanical Properties.” In <i>IOM3.
    Chapter 14: Forming, Machining &#38; Joining [Version 1; Not Peer Reviewed]</i>,
    n.d. <a href="https://doi.org/10.7490/f1000research.1119929.1">https://doi.org/10.7490/f1000research.1119929.1</a>.'
  ieee: 'N. Pfeffer, M. A. Kaiser, T. Meyer, M. Göken, and H. W. Höppel, “The new
    TISTRAQ process: Solution treatment with rapid quenching and annealing for Ti-6Al-4V
    sheet metal part forming - the effect of processing parameters on microstructure
    and mechanical properties,” presented at the 15th World Conference on Titanium,
    Edinburgh, doi: <a href="https://doi.org/10.7490/f1000research.1119929.1">https://doi.org/10.7490/f1000research.1119929.1</a>.'
  mla: 'Pfeffer, Nina, et al. “The New TISTRAQ Process: Solution Treatment with Rapid
    Quenching and Annealing for Ti-6Al-4V Sheet Metal Part Forming - the Effect of
    Processing Parameters on Microstructure and Mechanical Properties.” <i>IOM3. Chapter
    14: Forming, Machining &#38; Joining [Version 1; Not Peer Reviewed]</i>, doi:<a
    href="https://doi.org/10.7490/f1000research.1119929.1">https://doi.org/10.7490/f1000research.1119929.1</a>.'
  short: 'N. Pfeffer, M.A. Kaiser, T. Meyer, M. Göken, H.W. Höppel, in: IOM3. Chapter
    14: Forming, Machining &#38; Joining [Version 1; Not Peer Reviewed], n.d.'
conference:
  end_date: 2023-06-16
  location: Edinburgh
  name: 15th World Conference on Titanium
  start_date: 2023-06-12
date_created: 2023-12-04T11:08:49Z
date_updated: 2025-05-19T11:46:28Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
doi: https://doi.org/10.7490/f1000research.1119929.1
keyword:
- Ti-6Al-4V
- thermomechanical processing
- resistive heating
- quench-forming
- process parameter-microstructure-properties relationship
language:
- iso: eng
publication: 'IOM3. Chapter 14: Forming, Machining & Joining [version 1; not peer
  reviewed]'
publication_status: submitted
status: public
title: 'The new TISTRAQ process: Solution treatment with rapid quenching and annealing
  for Ti-6Al-4V sheet metal part forming - the effect of processing parameters on
  microstructure and mechanical properties'
type: conference
user_id: '72351'
year: '2024'
...
---
_id: '56089'
abstract:
- lang: eng
  text: <jats:p>Additive manufacturing (AM) technologies enable near-net-shape designs
    and demand-oriented material usage, which significantly minimizes waste. This
    points to a substantial opportunity for further optimization in material savings
    and process design. The current study delves into the advancement of sustainable
    manufacturing practices in the automotive industry, emphasizing the crucial role
    of lightweight construction concepts and AM technologies in enhancing resource
    efficiency and reducing greenhouse gas emissions. By exploring the integration
    of novel AM techniques such as selective laser melting (SLM) and laser metal deposition
    (LMD), the study aims to overcome existing limitations like slow build-up rates
    and limited component resolution. The study’s core objective revolves around the
    development and validation of a continuous process chain that synergizes different
    AM routes. In the current study, the continuous process chain for DMG MORI Lasertec
    65 3D’s LMD system and the DMG MORI Lasertec 30 3D’s was demonstrated using 316L
    and 1.2709 steel materials. This integrated approach is designed to significantly
    curtail process times and minimize component costs, thus suggesting an industry-oriented
    process chain for future manufacturing paradigms. Additionally, the research investigates
    the production and material behavior of components under varying manufacturing
    processes, material combinations, and boundary layer materials. The culmination
    of this study is the validation of the proposed process route through a technology
    demonstrator, assessing its scalability and setting a benchmark for resource-efficient
    manufacturing in the automotive sector.</jats:p>
article_number: '772'
article_type: original
author:
- first_name: Deviprasad
  full_name: Chalicheemalapalli Jayasankar, Deviprasad
  id: '49504'
  last_name: Chalicheemalapalli Jayasankar
  orcid: https://orcid.org/ 0000-0002-3446-2444
- first_name: Stefan
  full_name: Gnaase, Stefan
  id: '25730'
  last_name: Gnaase
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Dennis
  full_name: Lehnert, Dennis
  id: '90491'
  last_name: Lehnert
- first_name: Thomas
  full_name: Tröster, Thomas
  id: '553'
  last_name: Tröster
citation:
  ama: 'Chalicheemalapalli Jayasankar D, Gnaase S, Kaiser MA, Lehnert D, Tröster T.
    Advancements in Hybrid Additive Manufacturing: Integrating SLM and LMD for High-Performance
    Applications. <i>Metals</i>. 2024;14(7). doi:<a href="https://doi.org/10.3390/met14070772">10.3390/met14070772</a>'
  apa: 'Chalicheemalapalli Jayasankar, D., Gnaase, S., Kaiser, M. A., Lehnert, D.,
    &#38; Tröster, T. (2024). Advancements in Hybrid Additive Manufacturing: Integrating
    SLM and LMD for High-Performance Applications. <i>Metals</i>, <i>14</i>(7), Article
    772. <a href="https://doi.org/10.3390/met14070772">https://doi.org/10.3390/met14070772</a>'
  bibtex: '@article{Chalicheemalapalli Jayasankar_Gnaase_Kaiser_Lehnert_Tröster_2024,
    title={Advancements in Hybrid Additive Manufacturing: Integrating SLM and LMD
    for High-Performance Applications}, volume={14}, DOI={<a href="https://doi.org/10.3390/met14070772">10.3390/met14070772</a>},
    number={7772}, journal={Metals}, publisher={MDPI AG}, author={Chalicheemalapalli
    Jayasankar, Deviprasad and Gnaase, Stefan and Kaiser, Maximilian Alexander and
    Lehnert, Dennis and Tröster, Thomas}, year={2024} }'
  chicago: 'Chalicheemalapalli Jayasankar, Deviprasad, Stefan Gnaase, Maximilian Alexander
    Kaiser, Dennis Lehnert, and Thomas Tröster. “Advancements in Hybrid Additive Manufacturing:
    Integrating SLM and LMD for High-Performance Applications.” <i>Metals</i> 14,
    no. 7 (2024). <a href="https://doi.org/10.3390/met14070772">https://doi.org/10.3390/met14070772</a>.'
  ieee: 'D. Chalicheemalapalli Jayasankar, S. Gnaase, M. A. Kaiser, D. Lehnert, and
    T. Tröster, “Advancements in Hybrid Additive Manufacturing: Integrating SLM and
    LMD for High-Performance Applications,” <i>Metals</i>, vol. 14, no. 7, Art. no.
    772, 2024, doi: <a href="https://doi.org/10.3390/met14070772">10.3390/met14070772</a>.'
  mla: 'Chalicheemalapalli Jayasankar, Deviprasad, et al. “Advancements in Hybrid
    Additive Manufacturing: Integrating SLM and LMD for High-Performance Applications.”
    <i>Metals</i>, vol. 14, no. 7, 772, MDPI AG, 2024, doi:<a href="https://doi.org/10.3390/met14070772">10.3390/met14070772</a>.'
  short: D. Chalicheemalapalli Jayasankar, S. Gnaase, M.A. Kaiser, D. Lehnert, T.
    Tröster, Metals 14 (2024).
date_created: 2024-09-10T10:19:32Z
date_updated: 2026-03-20T08:44:23Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
doi: 10.3390/met14070772
intvolume: '        14'
issue: '7'
keyword:
- additive manufacturing (AM)
- selective laser melting (SLM)
- laser metal deposition (LMD)
- hybrid manufacturing
- process optimization
- 316L
- '1.2709'
language:
- iso: eng
main_file_link:
- open_access: '1'
  url: https://www.mdpi.com/2075-4701/14/7/772
oa: '1'
publication: Metals
publication_identifier:
  issn:
  - 2075-4701
publication_status: published
publisher: MDPI AG
quality_controlled: '1'
status: public
title: 'Advancements in Hybrid Additive Manufacturing: Integrating SLM and LMD for
  High-Performance Applications'
type: journal_article
user_id: '49504'
volume: 14
year: '2024'
...
---
_id: '49436'
author:
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Alexander
  full_name: Reitz, Alexander
  last_name: Reitz
- first_name: Stefan
  full_name: Konrad, Stefan
  last_name: Konrad
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
- first_name: Thorsten
  full_name: Marten, Thorsten
  id: '338'
  last_name: Marten
  orcid: 0009-0001-6433-7839
- first_name: Thomas
  full_name: Tröster, Thomas
  id: '553'
  last_name: Tröster
citation:
  ama: 'Kaiser MA, Reitz A, Konrad S, Meyer T, Marten T, Tröster T. Untersuchung energieeffizienter
    und serientauglicher Erwärmungsstrategien mittels resistiver Erwärmung für den
    Presshärteprozess. In: Merklein M, ed. <i>Workshop Warmblechumformung</i>. Vol
    18. Warmumformung von höchstfesten Vergütungsstählen: Tagungsband zum 18. Erlanger
    Workshop Warmblechumformung. Lehrstuhl für Fertigungstechnologie; 2023:99-118.'
  apa: Kaiser, M. A., Reitz, A., Konrad, S., Meyer, T., Marten, T., &#38; Tröster,
    T. (2023). Untersuchung energieeffizienter und serientauglicher Erwärmungsstrategien
    mittels resistiver Erwärmung für den Presshärteprozess. In M. Merklein (Ed.),
    <i>Workshop Warmblechumformung</i> (Vol. 18, pp. 99–118). Lehrstuhl für Fertigungstechnologie.
  bibtex: '@inproceedings{Kaiser_Reitz_Konrad_Meyer_Marten_Tröster_2023, place={Erlangen},
    series={Warmumformung von höchstfesten Vergütungsstählen: Tagungsband zum 18.
    Erlanger Workshop Warmblechumformung}, title={Untersuchung energieeffizienter
    und serientauglicher Erwärmungsstrategien mittels resistiver Erwärmung für den
    Presshärteprozess}, volume={18}, booktitle={Workshop Warmblechumformung}, publisher={Lehrstuhl
    für Fertigungstechnologie}, author={Kaiser, Maximilian Alexander and Reitz, Alexander
    and Konrad, Stefan and Meyer, Thomas and Marten, Thorsten and Tröster, Thomas},
    editor={Merklein, Marion}, year={2023}, pages={99–118}, collection={Warmumformung
    von höchstfesten Vergütungsstählen: Tagungsband zum 18. Erlanger Workshop Warmblechumformung}
    }'
  chicago: 'Kaiser, Maximilian Alexander, Alexander Reitz, Stefan Konrad, Thomas Meyer,
    Thorsten Marten, and Thomas Tröster. “Untersuchung energieeffizienter und serientauglicher
    Erwärmungsstrategien mittels resistiver Erwärmung für den Presshärteprozess.”
    In <i>Workshop Warmblechumformung</i>, edited by Marion Merklein, 18:99–118. Warmumformung
    von höchstfesten Vergütungsstählen: Tagungsband zum 18. Erlanger Workshop Warmblechumformung.
    Erlangen: Lehrstuhl für Fertigungstechnologie, 2023.'
  ieee: M. A. Kaiser, A. Reitz, S. Konrad, T. Meyer, T. Marten, and T. Tröster, “Untersuchung
    energieeffizienter und serientauglicher Erwärmungsstrategien mittels resistiver
    Erwärmung für den Presshärteprozess,” in <i>Workshop Warmblechumformung</i>, Fürth,
    2023, vol. 18, pp. 99–118.
  mla: Kaiser, Maximilian Alexander, et al. “Untersuchung energieeffizienter und serientauglicher
    Erwärmungsstrategien mittels resistiver Erwärmung für den Presshärteprozess.”
    <i>Workshop Warmblechumformung</i>, edited by Marion Merklein, vol. 18, Lehrstuhl
    für Fertigungstechnologie, 2023, pp. 99–118.
  short: 'M.A. Kaiser, A. Reitz, S. Konrad, T. Meyer, T. Marten, T. Tröster, in: M.
    Merklein (Ed.), Workshop Warmblechumformung, Lehrstuhl für Fertigungstechnologie,
    Erlangen, 2023, pp. 99–118.'
conference:
  end_date: 2023-11-14
  location: Fürth
  name: 18. Erlanger Workshop Warmblechumformung
  start_date: 2023-11-14
date_created: 2023-12-04T11:05:31Z
date_updated: 2025-05-13T09:20:20Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
editor:
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
intvolume: '        18'
keyword:
- Presshärten
- resistive Schnellerwärmung
- Energieeffizienz
language:
- iso: ger
page: 99-118
place: Erlangen
publication: Workshop Warmblechumformung
publication_identifier:
  isbn:
  - 978-3-00-077160-6
publication_status: published
publisher: Lehrstuhl für Fertigungstechnologie
series_title: 'Warmumformung von höchstfesten Vergütungsstählen: Tagungsband zum 18.
  Erlanger Workshop Warmblechumformung'
status: public
title: Untersuchung energieeffizienter und serientauglicher Erwärmungsstrategien mittels
  resistiver Erwärmung für den Presshärteprozess
type: conference_abstract
user_id: '72351'
volume: 18
year: '2023'
...
---
_id: '49424'
abstract:
- lang: eng
  text: Der Beitrag liefert einen Überblick über die Möglichkeiten der gekoppelten
    multiphysikalischen numerischen Simulation mit dem Finite Elemente-Löser LS-DYNA.
    Am Beispiel der resistiven Schnellerwärmung einer Titanlegierung im Forschungsprojekt
    TISTRAQ erfolgt die Beschreibung der Vorgehensweise, der Eingangs- und Ergebnisgrößen
    sowie der weiteren Anwendung der Simulation im Forschungsprojekt. Im Fokus steht
    dabei die Ermittlung der lokalen Temperaturverläufe, deren Kenntnis eine Grundvoraussetzung
    für die Berechnung prozessabhängiger Materialkennwerte darstellt.
author:
- first_name: Mathias
  full_name: Merten, Mathias
  last_name: Merten
- first_name: Thomas
  full_name: Klöppel, Thomas
  last_name: Klöppel
- first_name: André
  full_name: Haufe, André
  last_name: Haufe
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Jan-Niklas
  full_name: Wesendahl, Jan-Niklas
  last_name: Wesendahl
- first_name: Stefan
  full_name: Konrad, Stefan
  last_name: Konrad
citation:
  ama: 'Merten M, Klöppel T, Haufe A, Kaiser MA, Wesendahl J-N, Konrad S. Gekoppelte
    Simulation des resistiven Schnellerwärmens für Fertigungsprozesse mit integrierter
    Wärmebehandlung am Beispiel der Titanlegierung Ti-6Al-4V. In: Merklein M, ed.
    <i>Workshop Warmblechumformung</i>. Vol 17. Warmumformung von höchstfesten Vergütungsstählen:
    Tagungsband zum 17. Erlanger Workshop Warmblechumformung. Lehrstuhl für Fertigungstechnologie;
    2022.'
  apa: Merten, M., Klöppel, T., Haufe, A., Kaiser, M. A., Wesendahl, J.-N., &#38;
    Konrad, S. (2022). Gekoppelte Simulation des resistiven Schnellerwärmens für Fertigungsprozesse
    mit integrierter Wärmebehandlung am Beispiel der Titanlegierung Ti-6Al-4V. In
    M. Merklein (Ed.), <i>Workshop Warmblechumformung</i> (Vol. 17). Lehrstuhl für
    Fertigungstechnologie.
  bibtex: '@inproceedings{Merten_Klöppel_Haufe_Kaiser_Wesendahl_Konrad_2022, place={Erlangen},
    series={Warmumformung von höchstfesten Vergütungsstählen: Tagungsband zum 17.
    Erlanger Workshop Warmblechumformung}, title={Gekoppelte Simulation des resistiven
    Schnellerwärmens für Fertigungsprozesse mit integrierter Wärmebehandlung am Beispiel
    der Titanlegierung Ti-6Al-4V}, volume={17}, booktitle={Workshop Warmblechumformung},
    publisher={Lehrstuhl für Fertigungstechnologie}, author={Merten, Mathias and Klöppel,
    Thomas and Haufe, André and Kaiser, Maximilian Alexander and Wesendahl, Jan-Niklas
    and Konrad, Stefan}, editor={Merklein, Marion}, year={2022}, collection={Warmumformung
    von höchstfesten Vergütungsstählen: Tagungsband zum 17. Erlanger Workshop Warmblechumformung}
    }'
  chicago: 'Merten, Mathias, Thomas Klöppel, André Haufe, Maximilian Alexander Kaiser,
    Jan-Niklas Wesendahl, and Stefan Konrad. “Gekoppelte Simulation des resistiven
    Schnellerwärmens für Fertigungsprozesse mit integrierter Wärmebehandlung am Beispiel
    der Titanlegierung Ti-6Al-4V.” In <i>Workshop Warmblechumformung</i>, edited by
    Marion Merklein, Vol. 17. Warmumformung von höchstfesten Vergütungsstählen: Tagungsband
    zum 17. Erlanger Workshop Warmblechumformung. Erlangen: Lehrstuhl für Fertigungstechnologie,
    2022.'
  ieee: M. Merten, T. Klöppel, A. Haufe, M. A. Kaiser, J.-N. Wesendahl, and S. Konrad,
    “Gekoppelte Simulation des resistiven Schnellerwärmens für Fertigungsprozesse
    mit integrierter Wärmebehandlung am Beispiel der Titanlegierung Ti-6Al-4V,” in
    <i>Workshop Warmblechumformung</i>, Fürth, 2022, vol. 17.
  mla: Merten, Mathias, et al. “Gekoppelte Simulation des resistiven Schnellerwärmens
    für Fertigungsprozesse mit integrierter Wärmebehandlung am Beispiel der Titanlegierung
    Ti-6Al-4V.” <i>Workshop Warmblechumformung</i>, edited by Marion Merklein, vol.
    17, Lehrstuhl für Fertigungstechnologie, 2022.
  short: 'M. Merten, T. Klöppel, A. Haufe, M.A. Kaiser, J.-N. Wesendahl, S. Konrad,
    in: M. Merklein (Ed.), Workshop Warmblechumformung, Lehrstuhl für Fertigungstechnologie,
    Erlangen, 2022.'
conference:
  end_date: 2022-11-16
  location: Fürth
  name: 17. Erlanger Workshop Warmblechumformung
  start_date: 2022-11-16
date_created: 2023-12-04T09:48:36Z
date_updated: 2025-05-13T09:19:56Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
editor:
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
intvolume: '        17'
language:
- iso: ger
place: Erlangen
publication: Workshop Warmblechumformung
publication_identifier:
  unknown:
  - 978-3-00-073852-4
publication_status: published
publisher: Lehrstuhl für Fertigungstechnologie
series_title: 'Warmumformung von höchstfesten Vergütungsstählen: Tagungsband zum 17.
  Erlanger Workshop Warmblechumformung'
status: public
title: Gekoppelte Simulation des resistiven Schnellerwärmens für Fertigungsprozesse
  mit integrierter Wärmebehandlung am Beispiel der Titanlegierung Ti-6Al-4V
type: conference
user_id: '72351'
volume: 17
year: '2022'
...
---
_id: '49433'
author:
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Pawel
  full_name: Rockicki, Pawel
  last_name: Rockicki
- first_name: Fabian
  full_name: Höschen, Fabian
  last_name: Höschen
- first_name: Jan-Niklas
  full_name: Wesendahl, Jan-Niklas
  last_name: Wesendahl
- first_name: Stefan
  full_name: Konrad, Stefan
  last_name: Konrad
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
- first_name: Thorsten
  full_name: Marten, Thorsten
  id: '338'
  last_name: Marten
  orcid: 0009-0001-6433-7839
- first_name: Thomas
  full_name: Tröster, Thomas
  id: '553'
  last_name: Tröster
citation:
  ama: 'Kaiser MA, Rockicki P, Höschen F, et al.  Heat transfer coefficient investigation
    for hot die quenching process of Ti-6Al-4V alloy. In: ; 2022.'
  apa: Kaiser, M. A., Rockicki, P., Höschen, F., Wesendahl, J.-N., Konrad, S., Meyer,
    T., Marten, T., &#38; Tröster, T. (2022). <i> Heat transfer coefficient investigation
    for hot die quenching process of Ti-6Al-4V alloy</i>. Titanium USA 2022 Conference
    , Orlando.
  bibtex: '@inproceedings{Kaiser_Rockicki_Höschen_Wesendahl_Konrad_Meyer_Marten_Tröster_2022,
    title={ Heat transfer coefficient investigation for hot die quenching process
    of Ti-6Al-4V alloy}, author={Kaiser, Maximilian Alexander and Rockicki, Pawel
    and Höschen, Fabian and Wesendahl, Jan-Niklas and Konrad, Stefan and Meyer, Thomas
    and Marten, Thorsten and Tröster, Thomas}, year={2022} }'
  chicago: Kaiser, Maximilian Alexander, Pawel Rockicki, Fabian Höschen, Jan-Niklas
    Wesendahl, Stefan Konrad, Thomas Meyer, Thorsten Marten, and Thomas Tröster. “
    Heat Transfer Coefficient Investigation for Hot Die Quenching Process of Ti-6Al-4V
    Alloy,” 2022.
  ieee: M. A. Kaiser <i>et al.</i>, “ Heat transfer coefficient investigation for
    hot die quenching process of Ti-6Al-4V alloy,” presented at the Titanium USA 2022
    Conference , Orlando, 2022.
  mla: Kaiser, Maximilian Alexander, et al. <i> Heat Transfer Coefficient Investigation
    for Hot Die Quenching Process of Ti-6Al-4V Alloy</i>. 2022.
  short: 'M.A. Kaiser, P. Rockicki, F. Höschen, J.-N. Wesendahl, S. Konrad, T. Meyer,
    T. Marten, T. Tröster, in: 2022.'
conference:
  end_date: 2022-10-12
  location: Orlando
  name: 'Titanium USA 2022 Conference '
  start_date: 2022-10-09
date_created: 2023-12-04T10:17:16Z
date_updated: 2025-05-19T11:46:03Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
keyword:
- Ti-6Al-4V
- heat transfer coefficient
language:
- iso: eng
status: public
title: ' Heat transfer coefficient investigation for hot die quenching process of
  Ti-6Al-4V alloy'
type: conference_abstract
user_id: '72351'
year: '2022'
...
---
_id: '49435'
author:
- first_name: Maximilian Alexander
  full_name: Kaiser, Maximilian Alexander
  id: '72351'
  last_name: Kaiser
  orcid: 0009-0008-1333-3396
- first_name: Jan-Niklas
  full_name: Wesendahl, Jan-Niklas
  last_name: Wesendahl
- first_name: Thomas
  full_name: Meyer, Thomas
  last_name: Meyer
citation:
  ama: Kaiser MA, Wesendahl J-N, Meyer T. Isothermal hot forming of Titanium sheet
    metal - From parameter identification to custom parts.
  apa: Kaiser, M. A., Wesendahl, J.-N., &#38; Meyer, T. (n.d.). <i>Isothermal hot
    forming of Titanium sheet metal - From parameter identification to custom parts</i>.
    Infotag Automotive and Aerospace Applications, Berlin.
  bibtex: '@inproceedings{Kaiser_Wesendahl_Meyer, title={Isothermal hot forming of
    Titanium sheet metal - From parameter identification to custom parts}, author={Kaiser,
    Maximilian Alexander and Wesendahl, Jan-Niklas and Meyer, Thomas} }'
  chicago: Kaiser, Maximilian Alexander, Jan-Niklas Wesendahl, and Thomas Meyer. “Isothermal
    Hot Forming of Titanium Sheet Metal - From Parameter Identification to Custom
    Parts,” n.d.
  ieee: M. A. Kaiser, J.-N. Wesendahl, and T. Meyer, “Isothermal hot forming of Titanium
    sheet metal - From parameter identification to custom parts,” presented at the
    Infotag Automotive and Aerospace Applications, Berlin.
  mla: Kaiser, Maximilian Alexander, et al. <i>Isothermal Hot Forming of Titanium
    Sheet Metal - From Parameter Identification to Custom Parts</i>.
  short: 'M.A. Kaiser, J.-N. Wesendahl, T. Meyer, in: n.d.'
conference:
  end_date: 2022-12-01
  location: Berlin
  name: Infotag Automotive and Aerospace Applications
  start_date: 2022-12-01
date_created: 2023-12-04T10:26:53Z
date_updated: 2025-05-19T11:46:37Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
language:
- iso: eng
publication_status: unpublished
status: public
title: Isothermal hot forming of Titanium sheet metal - From parameter identification
  to custom parts
type: conference
user_id: '72351'
year: '2022'
...
