--- _id: '58807' abstract: - lang: eng text: "One of the most important strategies for reducing CO2 emissions in the mobility sector is lightweight construction. In particular, the car body offers several opportunities for weight reduction. Multi-material designs are increasingly being applied to select the most suitable material for the respective load and ultimately achieve synergy effects. For example, aluminium castings are used at the nodes of a spaceframe body. Subsequently, these are joined with profiles to form the bodyshell. To join different materials mechanical joining techniques, such as semi-tubular self-piercing riveting, are deployed. According to the current state of the art, cracks occur in the aluminium castings during the mechanical joining process as a result of the high degree of deformation. Although the aluminium casting alloys of the AlSi-system exhibit low ductility, these alloys reveal excellent castability. In particular, the ability to cast thin structural parts is enabled by the low liquidus point of the near eutectic aluminium casting alloys.\r\nThis study addresses the mechanical joining properties of the near eutectic aluminium casting alloy AlSi12, depending on different microstructures. These are achieved by annealing processes and modifying agents. Through an adapted heat treatment, the previously lamellar morphology can be transformed into a globular morphology, which leads to increased ductility and prevents the formation of cracks during the self-piercing riveting (SPR). The joinability is investigated using different die geometries, whereas the joint formation is analysed regarding crack initiation. To evaluate the increased ductility, microstructural and mechanical tests are performed and finally, a microstructure-joinability correlation is established." article_type: original author: - first_name: Moritz full_name: Neuser, Moritz id: '32340' last_name: Neuser - first_name: Pia Katharina full_name: Holtkamp, Pia Katharina id: '44935' last_name: Holtkamp - first_name: Kay-Peter full_name: Hoyer, Kay-Peter id: '48411' last_name: Hoyer - first_name: Fabian full_name: Kappe, Fabian id: '66459' last_name: Kappe - first_name: Safak full_name: Yildiz, Safak last_name: Yildiz - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 - first_name: Mirko full_name: Schaper, Mirko id: '43720' last_name: Schaper citation: ama: 'Neuser M, Holtkamp PK, Hoyer K-P, et al. Mechanical properties and joinability of the near-eutectic aluminium casting alloy AlSi12. The Journal of Materials: Design and Applications, Part L. Published online 2025. doi:10.1177/14644207251319922' apa: 'Neuser, M., Holtkamp, P. K., Hoyer, K.-P., Kappe, F., Yildiz, S., Bobbert, M., Meschut, G., & Schaper, M. (2025). Mechanical properties and joinability of the near-eutectic aluminium casting alloy AlSi12. The Journal of Materials: Design and Applications, Part L. 5th International Conference on Materials Design and Applications 2024, Porto, Portugal. https://doi.org/10.1177/14644207251319922' bibtex: '@article{Neuser_Holtkamp_Hoyer_Kappe_Yildiz_Bobbert_Meschut_Schaper_2025, title={Mechanical properties and joinability of the near-eutectic aluminium casting alloy AlSi12}, DOI={10.1177/14644207251319922}, journal={The Journal of Materials: Design and Applications, Part L}, publisher={Sage Publications}, author={Neuser, Moritz and Holtkamp, Pia Katharina and Hoyer, Kay-Peter and Kappe, Fabian and Yildiz, Safak and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko}, year={2025} }' chicago: 'Neuser, Moritz, Pia Katharina Holtkamp, Kay-Peter Hoyer, Fabian Kappe, Safak Yildiz, Mathias Bobbert, Gerson Meschut, and Mirko Schaper. “Mechanical Properties and Joinability of the Near-Eutectic Aluminium Casting Alloy AlSi12.” The Journal of Materials: Design and Applications, Part L, 2025. https://doi.org/10.1177/14644207251319922.' ieee: 'M. Neuser et al., “Mechanical properties and joinability of the near-eutectic aluminium casting alloy AlSi12,” The Journal of Materials: Design and Applications, Part L, 2025, doi: 10.1177/14644207251319922.' mla: 'Neuser, Moritz, et al. “Mechanical Properties and Joinability of the Near-Eutectic Aluminium Casting Alloy AlSi12.” The Journal of Materials: Design and Applications, Part L, Sage Publications, 2025, doi:10.1177/14644207251319922.' short: 'M. Neuser, P.K. Holtkamp, K.-P. Hoyer, F. Kappe, S. Yildiz, M. Bobbert, G. Meschut, M. Schaper, The Journal of Materials: Design and Applications, Part L (2025).' conference: end_date: 2024-07-05 location: Porto, Portugal name: 5th International Conference on Materials Design and Applications 2024 start_date: 2024-07-04 date_created: 2025-02-24T10:25:31Z date_updated: 2026-05-12T12:13:31Z department: - _id: '43' - _id: '158' - _id: '157' - _id: '9' - _id: '321' doi: 10.1177/14644207251319922 has_accepted_license: '1' keyword: - aluminium - casting - microstructure - joinability - self-piercing riveting language: - iso: eng project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '136' name: 'TRR 285 – A02: TRR 285 - Subproject A02' - _id: '133' name: 'TRR 285 - C: TRR 285 - Project Area C' - _id: '146' name: 'TRR 285 – C02: TRR 285 - Subproject C02' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: 'The Journal of Materials: Design and Applications, Part L' publication_status: published publisher: Sage Publications quality_controlled: '1' status: public title: Mechanical properties and joinability of the near-eutectic aluminium casting alloy AlSi12 type: journal_article user_id: '7850' year: '2025' ... --- _id: '60290' abstract: - lang: eng text: The constantly increasing demand for climate protection and resource conservation requires innovative and versatile joining processes that improve adaptability to the joining task and robustness to enable flexible manufacturing on a production line. Therefore, the versatile SPR (V-SPR) and tumbling SPR (T-SPR) were developed. Using the example of a mixed material combination HCT590X+Z (t0 = 1.0 mm) / EN AW-6014 T4 (t0 = 2.0 mm), these processes were examined and compared with regard to the binding mechanisms form closure and force closure using micrographs, non-destructive resistance measurements and destructive torsion tests. For this purpose, a new sample geometry was defined, and the methods were adapted to the SPR process variants. author: - first_name: Stephan full_name: Lüder, Stephan last_name: Lüder - first_name: Pia Katharina full_name: Holtkamp, Pia Katharina id: '44935' last_name: Holtkamp - first_name: Simon full_name: Wituschek, Simon last_name: Wituschek - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 - first_name: Michael full_name: Lechner, Michael last_name: Lechner - first_name: Hans Christian full_name: Schmale, Hans Christian last_name: Schmale citation: ama: 'Lüder S, Holtkamp PK, Wituschek S, et al. Analysis of the binding mechanisms depending on versatile process variants of self-piercing riveting. In: Meschut G, Bobbert M, Duflou J, et al., eds. Materials Research Proceedings. Vol 52. Sheet Metal 2025. Materials Research Forum LLC; 2025:101-108. doi:10.21741/9781644903551-13' apa: Lüder, S., Holtkamp, P. K., Wituschek, S., Bobbert, M., Meschut, G., Lechner, M., & Schmale, H. C. (2025). Analysis of the binding mechanisms depending on versatile process variants of self-piercing riveting. In G. Meschut, M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P. A. F. Martins, M. Merklein, & F. Micari (Eds.), Materials Research Proceedings (Vol. 52, pp. 101–108). Materials Research Forum LLC. https://doi.org/10.21741/9781644903551-13 bibtex: '@inproceedings{Lüder_Holtkamp_Wituschek_Bobbert_Meschut_Lechner_Schmale_2025, place={Millersville}, series={Sheet Metal 2025}, title={Analysis of the binding mechanisms depending on versatile process variants of self-piercing riveting}, volume={52}, DOI={10.21741/9781644903551-13}, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Lüder, Stephan and Holtkamp, Pia Katharina and Wituschek, Simon and Bobbert, Mathias and Meschut, Gerson and Lechner, Michael and Schmale, Hans Christian}, editor={Meschut, Gerson and Bobbert, Mathias and Duflou, Joost and Fratini, Livan and Hagenah, Hinnerk and Martins, Paulo A. F. and Merklein, Marion and Micari, Fabrizio}, year={2025}, pages={101–108}, collection={Sheet Metal 2025} }' chicago: 'Lüder, Stephan, Pia Katharina Holtkamp, Simon Wituschek, Mathias Bobbert, Gerson Meschut, Michael Lechner, and Hans Christian Schmale. “Analysis of the Binding Mechanisms Depending on Versatile Process Variants of Self-Piercing Riveting.” In Materials Research Proceedings, edited by Gerson Meschut, Mathias Bobbert, Joost Duflou, Livan Fratini, Hinnerk Hagenah, Paulo A. F. Martins, Marion Merklein, and Fabrizio Micari, 52:101–8. Sheet Metal 2025. Millersville: Materials Research Forum LLC, 2025. https://doi.org/10.21741/9781644903551-13.' ieee: 'S. Lüder et al., “Analysis of the binding mechanisms depending on versatile process variants of self-piercing riveting,” in Materials Research Proceedings, Paderborn, 2025, vol. 52, pp. 101–108, doi: 10.21741/9781644903551-13.' mla: Lüder, Stephan, et al. “Analysis of the Binding Mechanisms Depending on Versatile Process Variants of Self-Piercing Riveting.” Materials Research Proceedings, edited by Gerson Meschut et al., vol. 52, Materials Research Forum LLC, 2025, pp. 101–08, doi:10.21741/9781644903551-13. short: 'S. Lüder, P.K. Holtkamp, S. Wituschek, M. Bobbert, G. Meschut, M. Lechner, H.C. Schmale, in: G. Meschut, M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P.A.F. Martins, M. Merklein, F. Micari (Eds.), Materials Research Proceedings, Materials Research Forum LLC, Millersville, 2025, pp. 101–108.' conference: end_date: 2025-04-03 location: Paderborn name: 21st International Conference on Sheet Metal start_date: 2025-04-01 date_created: 2025-06-20T10:13:22Z date_updated: 2026-05-12T12:12:36Z department: - _id: '630' - _id: '43' - _id: '157' doi: 10.21741/9781644903551-13 editor: - first_name: Gerson full_name: Meschut, Gerson last_name: Meschut - first_name: Mathias full_name: Bobbert, Mathias last_name: Bobbert - first_name: Joost full_name: Duflou, Joost last_name: Duflou - first_name: Livan full_name: Fratini, Livan last_name: Fratini - first_name: Hinnerk full_name: Hagenah, Hinnerk last_name: Hagenah - first_name: Paulo A. F. full_name: Martins, Paulo A. F. last_name: Martins - first_name: Marion full_name: Merklein, Marion last_name: Merklein - first_name: Fabrizio full_name: Micari, Fabrizio last_name: Micari extern: '1' intvolume: ' 52' keyword: - Joining - Self-Piercing Riveting - Sheet Metal language: - iso: eng page: 101 - 108 place: Millersville project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '138' name: 'TRR 285 – A04: TRR 285 - Subproject A04' - _id: '133' name: 'TRR 285 - C: TRR 285 - Project Area C' - _id: '146' name: 'TRR 285 – C02: TRR 285 - Subproject C02' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: Materials Research Proceedings publication_identifier: issn: - 2474-395X publication_status: published publisher: Materials Research Forum LLC quality_controlled: '1' series_title: Sheet Metal 2025 status: public title: Analysis of the binding mechanisms depending on versatile process variants of self-piercing riveting type: conference user_id: '7850' volume: 52 year: '2025' ... --- _id: '60285' abstract: - lang: eng text: This paper examines the impact of a rotationally superimposed punch stroke on the binding mechanisms of clinched joints of aluminum sheets. As part of the development of a method for ensuring the versatility of clinching, an additional rotational movement of the punch was introduced as a control variable to influence friction in the mechanical joining process. The effect of rotational superimposition on the force-displacement curve of the clinching processes was investigated using four test variants with different kinematics. The primary objective was to evaluate the binding mechanisms that maintain the integrity of the clinched joint. To evaluate the force closure of the resulting joint, two testing methods were employed throughout the course of the research, non-destructive resistance measurement using four-wire sensing method and destructive torsion testing. A crucial factor influencing the efficacy of the process is surface cleanliness, as contaminants between joining partners can impede the effectiveness of the clinched joint. Therefore, all specimens were meticulously cleaned prior to experimentation. This method exhibits promising potential in creating clinched joints that align with the demands of flexible manufacturing environments. article_number: '01086' author: - first_name: Stephan full_name: Lüder, Stephan last_name: Lüder - first_name: Eugen full_name: Wolf, Eugen last_name: Wolf - first_name: Hans Christian full_name: Schmale, Hans Christian last_name: Schmale - first_name: Alexander full_name: Brosius, Alexander last_name: Brosius citation: ama: 'Lüder S, Wolf E, Schmale HC, Brosius A. Investigation of the impact of a rotationally superimposed punch stroke on the binding mechanisms of a clinched joint. In: MATEC Web of Conferences. Vol 408. EDP Sciences; 2025. doi:10.1051/matecconf/202540801086' apa: Lüder, S., Wolf, E., Schmale, H. C., & Brosius, A. (2025). Investigation of the impact of a rotationally superimposed punch stroke on the binding mechanisms of a clinched joint. MATEC Web of Conferences, 408, Article 01086. https://doi.org/10.1051/matecconf/202540801086 bibtex: '@inproceedings{Lüder_Wolf_Schmale_Brosius_2025, title={Investigation of the impact of a rotationally superimposed punch stroke on the binding mechanisms of a clinched joint}, volume={408}, DOI={10.1051/matecconf/202540801086}, number={01086}, booktitle={MATEC Web of Conferences}, publisher={EDP Sciences}, author={Lüder, Stephan and Wolf, Eugen and Schmale, Hans Christian and Brosius, Alexander}, year={2025} }' chicago: Lüder, Stephan, Eugen Wolf, Hans Christian Schmale, and Alexander Brosius. “Investigation of the Impact of a Rotationally Superimposed Punch Stroke on the Binding Mechanisms of a Clinched Joint.” In MATEC Web of Conferences, Vol. 408. EDP Sciences, 2025. https://doi.org/10.1051/matecconf/202540801086. ieee: 'S. Lüder, E. Wolf, H. C. Schmale, and A. Brosius, “Investigation of the impact of a rotationally superimposed punch stroke on the binding mechanisms of a clinched joint,” in MATEC Web of Conferences, Lisbon, 2025, vol. 408, doi: 10.1051/matecconf/202540801086.' mla: Lüder, Stephan, et al. “Investigation of the Impact of a Rotationally Superimposed Punch Stroke on the Binding Mechanisms of a Clinched Joint.” MATEC Web of Conferences, vol. 408, 01086, EDP Sciences, 2025, doi:10.1051/matecconf/202540801086. short: 'S. Lüder, E. Wolf, H.C. Schmale, A. Brosius, in: MATEC Web of Conferences, EDP Sciences, 2025.' conference: end_date: 2025-06-05 location: Lisbon name: '44th Conference of the International Deep Drawing Research Group (IDDRG 2025) ' start_date: 2025-06-01 date_created: 2025-06-20T06:57:16Z date_updated: 2026-05-12T13:08:56Z department: - _id: '630' doi: 10.1051/matecconf/202540801086 extern: '1' intvolume: ' 408' keyword: - Joining - Sheet Metal - Tribology - Clinching language: - iso: eng project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '138' name: 'TRR 285 – A04: TRR 285 - Subproject A04' - _id: '132' name: 'TRR 285 - B: TRR 285 - Project Area B' - _id: '140' name: 'TRR 285 – B01: TRR 285 - Subproject B01' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: MATEC Web of Conferences publication_identifier: issn: - 2261-236X publication_status: published publisher: EDP Sciences quality_controlled: '1' status: public title: Investigation of the impact of a rotationally superimposed punch stroke on the binding mechanisms of a clinched joint type: conference user_id: '7850' volume: 408 year: '2025' ... --- _id: '59878' abstract: - lang: eng text: Abstract. In the development of advanced lightweight automotive solutions, self-piercing riveting (SPR) offers the possibility of joining multi-material structures to fulfil a wide variety of requirements. With regard to the entire process chain, production-related pre-deformations of the parts to be joined can influence the geometric shape and load capacity of SPR joints. Various studies have investigated the influence of pre-stretched sheet materials, in the sense of pre-drawing processes, on the formation of SPR joints. The impact of pre-stretching sheet metals on the formation of their geometrical characteristics and the shear-tensile strength of SPR processes was observed [1]. Pre-rolled semi-finished products are also joined together in mixed material automotive structures, e.g. tailor rolled blanks. This work aims to investigate the influence of pre-rolled joining parts on the geometric formation and load-carrying capacity of SPR joints. For this purpose, sheets of metal are cold-formed using a rolling process to induce a defined strain-hardening state in the material and then joined in various combinations. As the degree of deformation increases, the rolling of samples can lead to minimal accumulation of damage in the sheet materials, which can influence the joint behaviour. The rolling process, as well as the subsequent joining process, are also investigated by FEM. The influence of pre-rolled semi-finished products on the strength of the SPR joints is investigated. author: - first_name: Malte Christian full_name: Schlichter, Malte Christian id: '61977' last_name: Schlichter - first_name: Özcan full_name: Harabati, Özcan last_name: Harabati - first_name: Jean-Patrick full_name: Ludwig, Jean-Patrick id: '76631' last_name: Ludwig - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Christian Roman full_name: Bielak, Christian Roman id: '34782' last_name: Bielak - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 citation: ama: 'Schlichter MC, Harabati Ö, Ludwig J-P, et al. Experimental and numerical investigation of the influence of rolling-induced sheet metal deformation on SPR joints. In: Materials Research Proceedings. Vol 54. Materials Research Forum LLC; 2025. doi:10.21741/9781644903599-148' apa: Schlichter, M. C., Harabati, Ö., Ludwig, J.-P., Böhnke, M., Bielak, C. R., Bobbert, M., & Meschut, G. (2025). Experimental and numerical investigation of the influence of rolling-induced sheet metal deformation on SPR joints. Materials Research Proceedings, 54. https://doi.org/10.21741/9781644903599-148 bibtex: '@inproceedings{Schlichter_Harabati_Ludwig_Böhnke_Bielak_Bobbert_Meschut_2025, place={Paestum}, title={Experimental and numerical investigation of the influence of rolling-induced sheet metal deformation on SPR joints}, volume={54}, DOI={10.21741/9781644903599-148}, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Schlichter, Malte Christian and Harabati, Özcan and Ludwig, Jean-Patrick and Böhnke, Max and Bielak, Christian Roman and Bobbert, Mathias and Meschut, Gerson}, year={2025} }' chicago: 'Schlichter, Malte Christian, Özcan Harabati, Jean-Patrick Ludwig, Max Böhnke, Christian Roman Bielak, Mathias Bobbert, and Gerson Meschut. “Experimental and Numerical Investigation of the Influence of Rolling-Induced Sheet Metal Deformation on SPR Joints.” In Materials Research Proceedings, Vol. 54. Paestum: Materials Research Forum LLC, 2025. https://doi.org/10.21741/9781644903599-148.' ieee: 'M. C. Schlichter et al., “Experimental and numerical investigation of the influence of rolling-induced sheet metal deformation on SPR joints,” in Materials Research Proceedings, 2025, vol. 54, doi: 10.21741/9781644903599-148.' mla: Schlichter, Malte Christian, et al. “Experimental and Numerical Investigation of the Influence of Rolling-Induced Sheet Metal Deformation on SPR Joints.” Materials Research Proceedings, vol. 54, Materials Research Forum LLC, 2025, doi:10.21741/9781644903599-148. short: 'M.C. Schlichter, Ö. Harabati, J.-P. Ludwig, M. Böhnke, C.R. Bielak, M. Bobbert, G. Meschut, in: Materials Research Proceedings, Materials Research Forum LLC, Paestum, 2025.' date_created: 2025-05-13T06:54:20Z date_updated: 2026-05-13T13:50:44Z department: - _id: '157' doi: 10.21741/9781644903599-148 intvolume: ' 54' language: - iso: eng place: Paestum project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '135' name: 'TRR 285 – A01: TRR 285 - Subproject A01' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: Materials Research Proceedings publication_identifier: issn: - 2474-395X publication_status: published publisher: Materials Research Forum LLC quality_controlled: '1' status: public title: Experimental and numerical investigation of the influence of rolling-induced sheet metal deformation on SPR joints type: conference user_id: '61977' volume: 54 year: '2025' ... --- _id: '58491' abstract: - lang: eng text: Similar to bulk metal forming, clinch joining is characterised by large plastic deformations and a variety of different 3D stress states, including severe compression. However, inherent to plastic forming is the nucleation and growth of defects, whose detrimental effects on the material behaviour can be described by continuum damage models and eventually lead to material failure. As the damage evolution strongly depends on the stress state, a stress-state-dependent model is utilised to correctly track the accumulation. To formulate and parameterise this model, besides classical experiments, so-called modified punch tests are also integrated herein to enhance the calibration of the failure model by capturing a larger range of stress states and metal-forming-specific loading conditions. Moreover, when highly ductile materials are considered, such as the dual-phase steel HCT590X and the aluminium alloy EN AW-6014 T4 investigated here, strong necking and localisation might occur prior to fracture. This can alter the stress state and affect the actual strain at failure. This influence is captured by coupling plasticity and damage to incorporate the damage-induced softening effect. Its relative importance is shown by conducting inverse parameter identifications to determine damage and failure parameters for both mentioned ductile metals based on up to 12 different experiments. article_number: '157' author: - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Max full_name: Böhnke, Max last_name: Böhnke - first_name: Malte full_name: Schlichter, Malte last_name: Schlichter - first_name: Mathias full_name: Bobbert, Mathias last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson last_name: Meschut - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann citation: ama: Friedlein J, Böhnke M, Schlichter M, et al. Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining. Journal of Manufacturing and Materials Processing. 2024;8(4). doi:10.3390/jmmp8040157 apa: Friedlein, J., Böhnke, M., Schlichter, M., Bobbert, M., Meschut, G., Mergheim, J., & Steinmann, P. (2024). Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining. Journal of Manufacturing and Materials Processing, 8(4), Article 157. https://doi.org/10.3390/jmmp8040157 bibtex: '@article{Friedlein_Böhnke_Schlichter_Bobbert_Meschut_Mergheim_Steinmann_2024, title={Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining}, volume={8}, DOI={10.3390/jmmp8040157}, number={4157}, journal={Journal of Manufacturing and Materials Processing}, publisher={MDPI AG}, author={Friedlein, Johannes and Böhnke, Max and Schlichter, Malte and Bobbert, Mathias and Meschut, Gerson and Mergheim, Julia and Steinmann, Paul}, year={2024} }' chicago: Friedlein, Johannes, Max Böhnke, Malte Schlichter, Mathias Bobbert, Gerson Meschut, Julia Mergheim, and Paul Steinmann. “Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining.” Journal of Manufacturing and Materials Processing 8, no. 4 (2024). https://doi.org/10.3390/jmmp8040157. ieee: 'J. Friedlein et al., “Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining,” Journal of Manufacturing and Materials Processing, vol. 8, no. 4, Art. no. 157, 2024, doi: 10.3390/jmmp8040157.' mla: Friedlein, Johannes, et al. “Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining.” Journal of Manufacturing and Materials Processing, vol. 8, no. 4, 157, MDPI AG, 2024, doi:10.3390/jmmp8040157. short: J. Friedlein, M. Böhnke, M. Schlichter, M. Bobbert, G. Meschut, J. Mergheim, P. Steinmann, Journal of Manufacturing and Materials Processing 8 (2024). date_created: 2025-01-31T16:59:13Z date_updated: 2025-01-31T17:03:34Z doi: 10.3390/jmmp8040157 intvolume: ' 8' issue: '4' keyword: - ductile damage - stress-state dependency - failure - parameter identification - punch test - clinching language: - iso: eng project: - _id: '130' grant_number: '418701707' name: 'TRR 285: TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '139' name: 'TRR 285 – A05: TRR 285 - Subproject A05' publication: Journal of Manufacturing and Materials Processing publication_identifier: issn: - 2504-4494 publication_status: published publisher: MDPI AG status: public title: Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining type: journal_article user_id: '84990' volume: 8 year: '2024' ... --- _id: '62073' abstract: - lang: eng text: A numerical modelling strategy for the direct pin pressing process of metallic pins into continuous fibre-reinforced thermoplastic organosheets is developed. The joining process is performed above the thermoplast’s melting temperature, altering the initial material structure of the composite by fibre rearrangement, which in turn influences the load-bearing capacity of the joint. Therefore, the modelling strategy aims at predicting the resultant material structure after pin pressing. The modelling approach considers both the textile architecture and the process parameters (temperature, tool velocity). A sub-meso modelling framework for the fibres based on a multi-filament approach is used. The interaction between fibres and the thermoplastic melt, as well as the matrix flow, is modelled using the Arbitrary Lagrangian Eulerian method. This allows for the prediction of matrix-rich zones and fibre rearrangement around the pin. The promising results show a good agreement of the resultant material structure in terms of compaction and fibre volume content around the pressed pin. Characteristic parameters show an underestimation of the laminate thickness below the pin. Moreover, an evaluation method for evaluating the orientation changes of the virtual multi-filaments is developed and presented to observe and assess fibre rearrangement and fibre volume content in detail during the numerical process simulation. It can be seen that only fibres around the pin are displaced and not in the whole molten area. Furthermore, it can be observed in detail that the initial position of the fibres in relation to the pin determines whether the fibres are displaced in the in-plane or out-of-plane direction. author: - first_name: B. full_name: Gröger, B. last_name: Gröger - first_name: Johannes full_name: Gerritzen, Johannes id: '105344' last_name: Gerritzen orcid: 0000-0002-0169-8602 - first_name: A. full_name: Hornig, A. last_name: Hornig - first_name: M. full_name: Gude, M. last_name: Gude citation: ama: 'Gröger B, Gerritzen J, Hornig A, Gude M. Developing a numerical modelling strategy for metallic pin pressing processes in fibre reinforced thermoplastics to investigate fibre rearrangement mechanisms during joining. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications. 2024;238(12):2286-2298. doi:10.1177/14644207241280035' apa: 'Gröger, B., Gerritzen, J., Hornig, A., & Gude, M. (2024). Developing a numerical modelling strategy for metallic pin pressing processes in fibre reinforced thermoplastics to investigate fibre rearrangement mechanisms during joining. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 238(12), 2286–2298. https://doi.org/10.1177/14644207241280035' bibtex: '@article{Gröger_Gerritzen_Hornig_Gude_2024, title={Developing a numerical modelling strategy for metallic pin pressing processes in fibre reinforced thermoplastics to investigate fibre rearrangement mechanisms during joining}, volume={238}, DOI={10.1177/14644207241280035}, number={12}, journal={Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications}, publisher={SAGE Publications}, author={Gröger, B. and Gerritzen, Johannes and Hornig, A. and Gude, M.}, year={2024}, pages={2286–2298} }' chicago: 'Gröger, B., Johannes Gerritzen, A. Hornig, and M. Gude. “Developing a Numerical Modelling Strategy for Metallic Pin Pressing Processes in Fibre Reinforced Thermoplastics to Investigate Fibre Rearrangement Mechanisms during Joining.” Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 238, no. 12 (2024): 2286–98. https://doi.org/10.1177/14644207241280035.' ieee: 'B. Gröger, J. Gerritzen, A. Hornig, and M. Gude, “Developing a numerical modelling strategy for metallic pin pressing processes in fibre reinforced thermoplastics to investigate fibre rearrangement mechanisms during joining,” Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 238, no. 12, pp. 2286–2298, 2024, doi: 10.1177/14644207241280035.' mla: 'Gröger, B., et al. “Developing a Numerical Modelling Strategy for Metallic Pin Pressing Processes in Fibre Reinforced Thermoplastics to Investigate Fibre Rearrangement Mechanisms during Joining.” Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 238, no. 12, SAGE Publications, 2024, pp. 2286–98, doi:10.1177/14644207241280035.' short: 'B. Gröger, J. Gerritzen, A. Hornig, M. Gude, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 238 (2024) 2286–2298.' date_created: 2025-11-04T12:34:11Z date_updated: 2026-02-27T06:45:59Z doi: 10.1177/14644207241280035 intvolume: ' 238' issue: '12' language: - iso: eng page: 2286-2298 project: - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' - _id: '137' name: TRR 285 - Subproject A03 - _id: '131' name: TRR 285 - Project Area A publication: 'Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications' publication_identifier: issn: - 1464-4207 - 2041-3076 publication_status: published publisher: SAGE Publications status: public title: Developing a numerical modelling strategy for metallic pin pressing processes in fibre reinforced thermoplastics to investigate fibre rearrangement mechanisms during joining type: journal_article user_id: '105344' volume: 238 year: '2024' ... --- _id: '62078' abstract: - lang: eng text: 'Fiber reinforced plastics (FRP) exhibit strongly non-linear deformation behavior. To capture this in simulations, intricate models with a variety of parameters are typically used. The identification of values for such parameters is highly challenging and requires in depth understanding of the model itself. Machine learning (ML) is a promising approach for alleviating this challenge by directly predicting parameters based on experimental results. So far, this works mostly for purely artificial data. In this work, two approaches to generalize to experimental data are investigated: a sequential approach, leveraging understanding of the constitutive model and a direct, purely data driven approach. This is exemplary carried out for a highly non-linear strain rate dependent constitutive model for the shear behavior of FRP.The sequential model is found to work better on both artificial and experimental data. It is capable of extracting well suited parameters from the artificial data under realistic conditions. For the experimental data, the model performance depends on the composition of the experimental curves, varying between excellently suiting and reasonable predictions. Taking the expert knowledge into account for ML-model training led to far better results than the purely data driven approach. Robustifying the model predictions on experimental data promises further improvement. ' author: - first_name: Johannes full_name: Gerritzen, Johannes id: '105344' last_name: Gerritzen orcid: 0000-0002-0169-8602 - first_name: Andreas full_name: Hornig, Andreas last_name: Hornig - first_name: Peter full_name: Winkler, Peter last_name: Winkler - first_name: Maik full_name: Gude, Maik last_name: Gude citation: ama: 'Gerritzen J, Hornig A, Winkler P, Gude M. Direct parameter identification for highly nonlinear strain rate dependent constitutive models using machine learning. In: ECCM21 - Proceedings of the 21st European Conference on Composite Materials. Vol 3. European Society for Composite Materials (ESCM); 2024:1252–1259. doi:10.60691/yj56-np80' apa: Gerritzen, J., Hornig, A., Winkler, P., & Gude, M. (2024). Direct parameter identification for highly nonlinear strain rate dependent constitutive models using machine learning. ECCM21 - Proceedings of the 21st European Conference on Composite Materials, 3, 1252–1259. https://doi.org/10.60691/yj56-np80 bibtex: '@inproceedings{Gerritzen_Hornig_Winkler_Gude_2024, title={Direct parameter identification for highly nonlinear strain rate dependent constitutive models using machine learning}, volume={3}, DOI={10.60691/yj56-np80}, booktitle={ECCM21 - Proceedings of the 21st European Conference on Composite Materials}, publisher={European Society for Composite Materials (ESCM)}, author={Gerritzen, Johannes and Hornig, Andreas and Winkler, Peter and Gude, Maik}, year={2024}, pages={1252–1259} }' chicago: Gerritzen, Johannes, Andreas Hornig, Peter Winkler, and Maik Gude. “Direct Parameter Identification for Highly Nonlinear Strain Rate Dependent Constitutive Models Using Machine Learning.” In ECCM21 - Proceedings of the 21st European Conference on Composite Materials, 3:1252–1259. European Society for Composite Materials (ESCM), 2024. https://doi.org/10.60691/yj56-np80. ieee: 'J. Gerritzen, A. Hornig, P. Winkler, and M. Gude, “Direct parameter identification for highly nonlinear strain rate dependent constitutive models using machine learning,” in ECCM21 - Proceedings of the 21st European Conference on Composite Materials, 2024, vol. 3, pp. 1252–1259, doi: 10.60691/yj56-np80.' mla: Gerritzen, Johannes, et al. “Direct Parameter Identification for Highly Nonlinear Strain Rate Dependent Constitutive Models Using Machine Learning.” ECCM21 - Proceedings of the 21st European Conference on Composite Materials, vol. 3, European Society for Composite Materials (ESCM), 2024, pp. 1252–1259, doi:10.60691/yj56-np80. short: 'J. Gerritzen, A. Hornig, P. Winkler, M. Gude, in: ECCM21 - Proceedings of the 21st European Conference on Composite Materials, European Society for Composite Materials (ESCM), 2024, pp. 1252–1259.' date_created: 2025-11-04T12:47:06Z date_updated: 2026-02-27T06:46:21Z doi: 10.60691/yj56-np80 intvolume: ' 3' keyword: - Direct parameter identification - Machine learning - Convolutional neural networks - Strain rate dependency - Fiber reinforced plastics - woven composites - segmentation - synthetic training data - x-ray computed tomography language: - iso: eng page: 1252–1259 project: - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' - _id: '137' name: TRR 285 - Subproject A03 - _id: '131' name: TRR 285 - Project Area A publication: ECCM21 - Proceedings of the 21st European Conference on Composite Materials publication_identifier: isbn: - 978-2-912985-01-9 publisher: European Society for Composite Materials (ESCM) status: public title: Direct parameter identification for highly nonlinear strain rate dependent constitutive models using machine learning type: conference user_id: '105344' volume: 3 year: '2024' ... --- _id: '62076' article_number: '113274' author: - first_name: Johannes full_name: Gerritzen, Johannes id: '105344' last_name: Gerritzen orcid: 0000-0002-0169-8602 - first_name: Andreas full_name: Hornig, Andreas last_name: Hornig - first_name: Peter full_name: Winkler, Peter last_name: Winkler - first_name: Maik full_name: Gude, Maik last_name: Gude citation: ama: Gerritzen J, Hornig A, Winkler P, Gude M. A methodology for direct parameter identification for experimental results using machine learning — Real world application to the highly non-linear deformation behavior of FRP. Computational Materials Science. 2024;244. doi:10.1016/j.commatsci.2024.113274 apa: Gerritzen, J., Hornig, A., Winkler, P., & Gude, M. (2024). A methodology for direct parameter identification for experimental results using machine learning — Real world application to the highly non-linear deformation behavior of FRP. Computational Materials Science, 244, Article 113274. https://doi.org/10.1016/j.commatsci.2024.113274 bibtex: '@article{Gerritzen_Hornig_Winkler_Gude_2024, title={A methodology for direct parameter identification for experimental results using machine learning — Real world application to the highly non-linear deformation behavior of FRP}, volume={244}, DOI={10.1016/j.commatsci.2024.113274}, number={113274}, journal={Computational Materials Science}, publisher={Elsevier BV}, author={Gerritzen, Johannes and Hornig, Andreas and Winkler, Peter and Gude, Maik}, year={2024} }' chicago: Gerritzen, Johannes, Andreas Hornig, Peter Winkler, and Maik Gude. “A Methodology for Direct Parameter Identification for Experimental Results Using Machine Learning — Real World Application to the Highly Non-Linear Deformation Behavior of FRP.” Computational Materials Science 244 (2024). https://doi.org/10.1016/j.commatsci.2024.113274. ieee: 'J. Gerritzen, A. Hornig, P. Winkler, and M. Gude, “A methodology for direct parameter identification for experimental results using machine learning — Real world application to the highly non-linear deformation behavior of FRP,” Computational Materials Science, vol. 244, Art. no. 113274, 2024, doi: 10.1016/j.commatsci.2024.113274.' mla: Gerritzen, Johannes, et al. “A Methodology for Direct Parameter Identification for Experimental Results Using Machine Learning — Real World Application to the Highly Non-Linear Deformation Behavior of FRP.” Computational Materials Science, vol. 244, 113274, Elsevier BV, 2024, doi:10.1016/j.commatsci.2024.113274. short: J. Gerritzen, A. Hornig, P. Winkler, M. Gude, Computational Materials Science 244 (2024). date_created: 2025-11-04T12:37:42Z date_updated: 2026-02-27T06:46:35Z doi: 10.1016/j.commatsci.2024.113274 intvolume: ' 244' language: - iso: eng project: - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' - _id: '137' name: TRR 285 - Subproject A03 - _id: '131' name: TRR 285 - Project Area A publication: Computational Materials Science publication_identifier: issn: - 0927-0256 publication_status: published publisher: Elsevier BV status: public title: A methodology for direct parameter identification for experimental results using machine learning — Real world application to the highly non-linear deformation behavior of FRP type: journal_article user_id: '105344' volume: 244 year: '2024' ... --- _id: '61797' author: - first_name: Katharina full_name: Hollmer, Katharina id: '104582' last_name: Hollmer - first_name: Martin full_name: Kuczyk, Martin last_name: Kuczyk - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann - first_name: Martina full_name: Zimmermann, Martina last_name: Zimmermann citation: ama: 'Hollmer K, Kuczyk M, Friedlein J, Mergheim J, Steinmann P, Zimmermann M. Charakterisierung des Verformungszustandes gleichartiger Stahl-Stahl-Clinchverbindungen durch Anwendung quantitativer Bildanalyse . In: ; 2024.' apa: Hollmer, K., Kuczyk, M., Friedlein, J., Mergheim, J., Steinmann, P., & Zimmermann, M. (2024). Charakterisierung des Verformungszustandes gleichartiger Stahl-Stahl-Clinchverbindungen durch Anwendung quantitativer Bildanalyse . bibtex: '@inproceedings{Hollmer_Kuczyk_Friedlein_Mergheim_Steinmann_Zimmermann_2024, title={Charakterisierung des Verformungszustandes gleichartiger Stahl-Stahl-Clinchverbindungen durch Anwendung quantitativer Bildanalyse }, author={Hollmer, Katharina and Kuczyk, Martin and Friedlein, Johannes and Mergheim, Julia and Steinmann, Paul and Zimmermann, Martina}, year={2024} }' chicago: Hollmer, Katharina, Martin Kuczyk, Johannes Friedlein, Julia Mergheim, Paul Steinmann, and Martina Zimmermann. “Charakterisierung Des Verformungszustandes Gleichartiger Stahl-Stahl-Clinchverbindungen Durch Anwendung Quantitativer Bildanalyse ,” 2024. ieee: K. Hollmer, M. Kuczyk, J. Friedlein, J. Mergheim, P. Steinmann, and M. Zimmermann, “Charakterisierung des Verformungszustandes gleichartiger Stahl-Stahl-Clinchverbindungen durch Anwendung quantitativer Bildanalyse ,” 2024. mla: Hollmer, Katharina, et al. Charakterisierung Des Verformungszustandes Gleichartiger Stahl-Stahl-Clinchverbindungen Durch Anwendung Quantitativer Bildanalyse . 2024. short: 'K. Hollmer, M. Kuczyk, J. Friedlein, J. Mergheim, P. Steinmann, M. Zimmermann, in: 2024.' date_created: 2025-10-13T15:16:18Z date_updated: 2026-05-12T13:30:16Z language: - iso: eng project: - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' - _id: '141' name: TRR 285 - Subproject B02 - _id: '139' name: TRR 285 - Subproject A05 - _id: '132' name: TRR 285 - Project Area B - _id: '131' name: TRR 285 - Project Area A status: public title: 'Charakterisierung des Verformungszustandes gleichartiger Stahl-Stahl-Clinchverbindungen durch Anwendung quantitativer Bildanalyse ' type: conference user_id: '7850' year: '2024' ... --- _id: '60645' abstract: - lang: ger text: Die Wandlungsfähigkeit einer Prozesskette erfordert Fügeverbindungen mit gezielt einstellbaren mechanischen, elektrischen, thermischen oder chemischen Eigenschaften. Dieser Beitrag beschreibt die Untersuchungen, inwiefern beim Clinchen zweier Bleche aus der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014 bereits auf Basis der Prozessüberwachung des Kraft-Weg-Verlaufs bzw. des sich daraus ergebenden Energieeintrags auf die mechanischen und elektrischen Eigenschaften der Fügeverbindung geschlossen werden kann. An einer ausgewählten Fügeaufgabe werden im Stufenversuch die gegenseitigen Abhängigkeiten der einzelnen Einflussgrößen sowie des Wärmebehandlungszustands aufgezeigt. Dabei wird zwischen den Bindemechanismen Formschluss und Kraftschluss unterschieden. Die Formschlusskomponente wird anhand der geometrischen Kenngrößen wie Bodendicke, Halsdicke und Hinterschnitt in Mikroskopieuntersuchungen an Schliffbildern und den mechanischen Eigenschaften der Fügeverbindung untersucht, die im Scherzug- und Kopfzugversuch bestimmt werden. Dazu erfolgt zudem die Charakterisierung der Versagensbilder. Zur Quantifizierung der Kraftschlusskomponente der Fügeverbindung werden das Losbrechmoment im Torsionsversuch und der elektrische Widerstand mittels Vier-Leiter-Methode ermittelt und korreliert. author: - first_name: Stephan full_name: Lüder, Stephan id: '104468' last_name: Lüder orcid: https://orcid.org/0000-0002-9086-3031 - first_name: Jan full_name: Kalich, Jan last_name: Kalich - first_name: Hannes full_name: Oesterle, Hannes last_name: Oesterle - first_name: Hans Christian full_name: Schmale, Hans Christian last_name: Schmale citation: ama: 'Lüder S, Kalich J, Oesterle H, Schmale HC. Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014. In: Krupp U, Steller I, Stahlinstitut VDEh, eds. Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung. ; 2024:205-210.' apa: 'Lüder, S., Kalich, J., Oesterle, H., & Schmale, H. C. (2024). Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014. In U. Krupp, I. Steller, & Stahlinstitut VDEh (Eds.), Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung (pp. 205–210).' bibtex: '@inproceedings{Lüder_Kalich_Oesterle_Schmale_2024, place={Düsseldorf}, title={Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014}, booktitle={Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung}, author={Lüder, Stephan and Kalich, Jan and Oesterle, Hannes and Schmale, Hans Christian}, editor={Krupp, Ulrich and Steller, Ingo and Stahlinstitut VDEh}, year={2024}, pages={205–210} }' chicago: 'Lüder, Stephan, Jan Kalich, Hannes Oesterle, and Hans Christian Schmale. “Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014.” In Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, edited by Ulrich Krupp, Ingo Steller, and Stahlinstitut VDEh, 205–10. Düsseldorf, 2024.' ieee: 'S. Lüder, J. Kalich, H. Oesterle, and H. C. Schmale, “Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014,” in Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, Krefeld, 2024, pp. 205–210.' mla: 'Lüder, Stephan, et al. “Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014.” Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, edited by Ulrich Krupp et al., 2024, pp. 205–10.' short: 'S. Lüder, J. Kalich, H. Oesterle, H.C. Schmale, in: U. Krupp, I. Steller, Stahlinstitut VDEh (Eds.), Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, Düsseldorf, 2024, pp. 205–210.' conference: end_date: 2024-12-06 location: Krefeld name: Tagung Werkstoffprüfung 2024 start_date: 2024-12-05 corporate_editor: - Stahlinstitut VDEh date_created: 2025-07-18T09:01:25Z date_updated: 2026-05-12T13:37:10Z department: - _id: '630' editor: - first_name: Ulrich full_name: Krupp, Ulrich last_name: Krupp - first_name: Ingo full_name: Steller, Ingo last_name: Steller extern: '1' keyword: - Clinchen - Aluminium - Stufensetzversuch - Bindemechanismus - Formschluss - Kraftschluss - Zugversuch - Torsionsversuch - Widerstandsmessung language: - iso: ger page: 205-210 place: Düsseldorf project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '138' name: 'TRR 285 – A04: TRR 285 - Subproject A04' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: 'Tagung Werkstoffprüfung 2024: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung' publication_identifier: isbn: - 978-3-941269-97-2 publication_status: published quality_controlled: '1' status: public title: Prozessüberwachte Eigenschaftseinstellung beim Clinchen der ausscheidungshärtbaren Aluminiumlegierung EN AW-6014 type: conference user_id: '7850' year: '2024' ... --- _id: '57742' article_type: original author: - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Christian Roman full_name: Bielak, Christian Roman id: '34782' last_name: Bielak - first_name: Robert full_name: Beck, Robert id: '38279' last_name: Beck orcid: 0000-0001-9056-4528 - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 citation: ama: Böhnke M, Bielak CR, Beck R, Bobbert M, Meschut G. Development of a friction model for the numerical simulation of clinching processes. Friction. Published online 2024. doi:10.26599/frict.2025.9441052 apa: Böhnke, M., Bielak, C. R., Beck, R., Bobbert, M., & Meschut, G. (2024). Development of a friction model for the numerical simulation of clinching processes. Friction. https://doi.org/10.26599/frict.2025.9441052 bibtex: '@article{Böhnke_Bielak_Beck_Bobbert_Meschut_2024, title={Development of a friction model for the numerical simulation of clinching processes}, DOI={10.26599/frict.2025.9441052}, journal={Friction}, publisher={Tsinghua University Press}, author={Böhnke, Max and Bielak, Christian Roman and Beck, Robert and Bobbert, Mathias and Meschut, Gerson}, year={2024} }' chicago: Böhnke, Max, Christian Roman Bielak, Robert Beck, Mathias Bobbert, and Gerson Meschut. “Development of a Friction Model for the Numerical Simulation of Clinching Processes.” Friction, 2024. https://doi.org/10.26599/frict.2025.9441052. ieee: 'M. Böhnke, C. R. Bielak, R. Beck, M. Bobbert, and G. Meschut, “Development of a friction model for the numerical simulation of clinching processes,” Friction, 2024, doi: 10.26599/frict.2025.9441052.' mla: Böhnke, Max, et al. “Development of a Friction Model for the Numerical Simulation of Clinching Processes.” Friction, Tsinghua University Press, 2024, doi:10.26599/frict.2025.9441052. short: M. Böhnke, C.R. Bielak, R. Beck, M. Bobbert, G. Meschut, Friction (2024). date_created: 2024-12-11T14:45:57Z date_updated: 2026-05-12T14:08:38Z department: - _id: '157' doi: 10.26599/frict.2025.9441052 language: - iso: eng project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '135' name: 'TRR 285 – A01: TRR 285 - Subproject A01' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: Friction publication_identifier: issn: - 2223-7690 - 2223-7704 publication_status: published publisher: Tsinghua University Press quality_controlled: '1' status: public title: Development of a friction model for the numerical simulation of clinching processes type: journal_article user_id: '7850' year: '2024' ... --- _id: '59585' abstract: - lang: eng text: Similar to bulk metal forming, clinch joining is characterised by large plastic deformations and a variety of different 3D stress states, including severe compression. However, inherent to plastic forming is the nucleation and growth of defects, whose detrimental effects on the material behaviour can be described by continuum damage models and eventually lead to material failure. As the damage evolution strongly depends on the stress state, a stress-state-dependent model is utilised to correctly track the accumulation. To formulate and parameterise this model, besides classical experiments, so-called modified punch tests are also integrated herein to enhance the calibration of the failure model by capturing a larger range of stress states and metal-forming-specific loading conditions. Moreover, when highly ductile materials are considered, such as the dual-phase steel HCT590X and the aluminium alloy EN AW-6014 T4 investigated here, strong necking and localisation might occur prior to fracture. This can alter the stress state and affect the actual strain at failure. This influence is captured by coupling plasticity and damage to incorporate the damage-induced softening effect. Its relative importance is shown by conducting inverse parameter identifications to determine damage and failure parameters for both mentioned ductile metals based on up to 12 different experiments. article_number: '157' author: - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Malte Christian full_name: Schlichter, Malte Christian id: '61977' last_name: Schlichter - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann citation: ama: Friedlein J, Böhnke M, Schlichter MC, et al. Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining. Journal of Manufacturing and Materials Processing. 2024;8(4). doi:10.3390/jmmp8040157 apa: Friedlein, J., Böhnke, M., Schlichter, M. C., Bobbert, M., Meschut, G., Mergheim, J., & Steinmann, P. (2024). Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining. Journal of Manufacturing and Materials Processing, 8(4), Article 157. https://doi.org/10.3390/jmmp8040157 bibtex: '@article{Friedlein_Böhnke_Schlichter_Bobbert_Meschut_Mergheim_Steinmann_2024, title={Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining}, volume={8}, DOI={10.3390/jmmp8040157}, number={4157}, journal={Journal of Manufacturing and Materials Processing}, publisher={MDPI AG}, author={Friedlein, Johannes and Böhnke, Max and Schlichter, Malte Christian and Bobbert, Mathias and Meschut, Gerson and Mergheim, Julia and Steinmann, Paul}, year={2024} }' chicago: Friedlein, Johannes, Max Böhnke, Malte Christian Schlichter, Mathias Bobbert, Gerson Meschut, Julia Mergheim, and Paul Steinmann. “Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining.” Journal of Manufacturing and Materials Processing 8, no. 4 (2024). https://doi.org/10.3390/jmmp8040157. ieee: 'J. Friedlein et al., “Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining,” Journal of Manufacturing and Materials Processing, vol. 8, no. 4, Art. no. 157, 2024, doi: 10.3390/jmmp8040157.' mla: Friedlein, Johannes, et al. “Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining.” Journal of Manufacturing and Materials Processing, vol. 8, no. 4, 157, MDPI AG, 2024, doi:10.3390/jmmp8040157. short: J. Friedlein, M. Böhnke, M.C. Schlichter, M. Bobbert, G. Meschut, J. Mergheim, P. Steinmann, Journal of Manufacturing and Materials Processing 8 (2024). date_created: 2025-04-15T11:07:52Z date_updated: 2026-05-13T13:53:29Z department: - _id: '157' doi: 10.3390/jmmp8040157 intvolume: ' 8' issue: '4' language: - iso: eng project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '135' name: 'TRR 285 – A01: TRR 285 - Subproject A01' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: Journal of Manufacturing and Materials Processing publication_identifier: issn: - 2504-4494 publication_status: published publisher: MDPI AG quality_controlled: '1' status: public title: Material Parameter Identification for a Stress-State-Dependent Ductile Damage and Failure Model Applied to Clinch Joining type: journal_article user_id: '61977' volume: 8 year: '2024' ... --- _id: '43462' abstract: - lang: eng text: Abstract. In the numerical simulation of mechanical joining technologies such as clinching, the material modeling of the joining parts is of major importance. This includes modeling the damage and failure behavior of the materials in accordance with varying occurring stress states. This paper presents a calibration method of three different fracture models. The calibration of the models is done by use of experimental data from a modified punch test, tensile test and bulge test in order to map the occurring stress states from clinching processes and to precisely model the resulting failure behavior. Experimental investigations were carried out for an aluminum alloy EN AW-6014 in temper T4 and compared with the simulative results generated in LS-DYNA. The comparison of force-displacement curves and failure initiation shows that the Hosford–Coulomb model predicts the failure behavior for the material used and the tests applied with the best accuracy. author: - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Christian Roman full_name: Bielak, Christian Roman id: '34782' last_name: Bielak - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 citation: ama: 'Böhnke M, Bielak CR, Friedlein J, et al. A calibration method for failure modeling in clinching process simulations. In: Materials Research Proceedings. Materials Research Forum LLC; 2023. doi:10.21741/9781644902417-34' apa: Böhnke, M., Bielak, C. R., Friedlein, J., Bobbert, M., Mergheim, J., Steinmann, P., & Meschut, G. (2023). A calibration method for failure modeling in clinching process simulations. Materials Research Proceedings. https://doi.org/10.21741/9781644902417-34 bibtex: '@inproceedings{Böhnke_Bielak_Friedlein_Bobbert_Mergheim_Steinmann_Meschut_2023, title={A calibration method for failure modeling in clinching process simulations}, DOI={10.21741/9781644902417-34}, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Böhnke, Max and Bielak, Christian Roman and Friedlein, Johannes and Bobbert, Mathias and Mergheim, Julia and Steinmann, Paul and Meschut, Gerson}, year={2023} }' chicago: Böhnke, Max, Christian Roman Bielak, Johannes Friedlein, Mathias Bobbert, Julia Mergheim, Paul Steinmann, and Gerson Meschut. “A Calibration Method for Failure Modeling in Clinching Process Simulations.” In Materials Research Proceedings. Materials Research Forum LLC, 2023. https://doi.org/10.21741/9781644902417-34. ieee: 'M. Böhnke et al., “A calibration method for failure modeling in clinching process simulations,” 2023, doi: 10.21741/9781644902417-34.' mla: Böhnke, Max, et al. “A Calibration Method for Failure Modeling in Clinching Process Simulations.” Materials Research Proceedings, Materials Research Forum LLC, 2023, doi:10.21741/9781644902417-34. short: 'M. Böhnke, C.R. Bielak, J. Friedlein, M. Bobbert, J. Mergheim, P. Steinmann, G. Meschut, in: Materials Research Proceedings, Materials Research Forum LLC, 2023.' date_created: 2023-04-13T07:42:53Z date_updated: 2024-03-11T08:14:53Z department: - _id: '157' doi: 10.21741/9781644902417-34 language: - iso: eng project: - _id: '130' grant_number: '418701707' name: 'TRR 285: TRR 285' - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '135' name: 'TRR 285 – A01: TRR 285 - Subproject A01' - _id: '139' name: 'TRR 285 – A05: TRR 285 - Subproject A05' publication: Materials Research Proceedings publication_identifier: issn: - 2474-395X publication_status: published publisher: Materials Research Forum LLC quality_controlled: '1' status: public title: A calibration method for failure modeling in clinching process simulations type: conference user_id: '45779' year: '2023' ... --- _id: '43463' author: - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Christian Roman full_name: Bielak, Christian Roman id: '34782' last_name: Bielak - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 citation: ama: 'Friedlein J, Bielak CR, Böhnke M, et al. Influence of plastic orthotropy on clinching of sheet metal. In: Materials Research Proceedings. Materials Research Forum LLC; 2023. doi:10.21741/9781644902417-17 ' apa: Friedlein, J., Bielak, C. R., Böhnke, M., Bobbert, M., Mergheim, J., Steinmann, P., & Meschut, G. (2023). Influence of plastic orthotropy on clinching of sheet metal. Materials Research Proceedings. https://doi.org/10.21741/9781644902417-17 bibtex: '@inproceedings{Friedlein_Bielak_Böhnke_Bobbert_Mergheim_Steinmann_Meschut_2023, title={Influence of plastic orthotropy on clinching of sheet metal}, DOI={10.21741/9781644902417-17 }, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Friedlein, Johannes and Bielak, Christian Roman and Böhnke, Max and Bobbert, Mathias and Mergheim, Julia and Steinmann, Paul and Meschut, Gerson}, year={2023} }' chicago: Friedlein, Johannes, Christian Roman Bielak, Max Böhnke, Mathias Bobbert, Julia Mergheim, Paul Steinmann, and Gerson Meschut. “Influence of Plastic Orthotropy on Clinching of Sheet Metal.” In Materials Research Proceedings. Materials Research Forum LLC, 2023. https://doi.org/10.21741/9781644902417-17 . ieee: 'J. Friedlein et al., “Influence of plastic orthotropy on clinching of sheet metal,” 2023, doi: 10.21741/9781644902417-17 .' mla: Friedlein, Johannes, et al. “Influence of Plastic Orthotropy on Clinching of Sheet Metal.” Materials Research Proceedings, Materials Research Forum LLC, 2023, doi:10.21741/9781644902417-17 . short: 'J. Friedlein, C.R. Bielak, M. Böhnke, M. Bobbert, J. Mergheim, P. Steinmann, G. Meschut, in: Materials Research Proceedings, Materials Research Forum LLC, 2023.' date_created: 2023-04-13T07:50:05Z date_updated: 2024-03-11T08:13:57Z department: - _id: '157' doi: '10.21741/9781644902417-17 ' language: - iso: eng project: - _id: '130' grant_number: '418701707' name: 'TRR 285: TRR 285' - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '139' name: 'TRR 285 – A05: TRR 285 - Subproject A05' - _id: '135' name: 'TRR 285 – A01: TRR 285 - Subproject A01' publication: Materials Research Proceedings publication_status: published publisher: Materials Research Forum LLC quality_controlled: '1' status: public title: Influence of plastic orthotropy on clinching of sheet metal type: conference user_id: '45779' year: '2023' ... --- _id: '52614' author: - first_name: Christian Roman full_name: Bielak, Christian Roman id: '34782' last_name: Bielak - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 citation: ama: 'Bielak CR, Böhnke M, Bobbert M, Meschut G. Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain. In: Lecture Notes in Mechanical Engineering. Springer Nature Switzerland; 2023. doi:10.1007/978-3-031-41341-4_15' apa: Bielak, C. R., Böhnke, M., Bobbert, M., & Meschut, G. (2023). Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain. In Lecture Notes in Mechanical Engineering. Springer Nature Switzerland. https://doi.org/10.1007/978-3-031-41341-4_15 bibtex: '@inbook{Bielak_Böhnke_Bobbert_Meschut_2023, place={Cham}, title={Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain}, DOI={10.1007/978-3-031-41341-4_15}, booktitle={Lecture Notes in Mechanical Engineering}, publisher={Springer Nature Switzerland}, author={Bielak, Christian Roman and Böhnke, Max and Bobbert, Mathias and Meschut, Gerson}, year={2023} }' chicago: 'Bielak, Christian Roman, Max Böhnke, Mathias Bobbert, and Gerson Meschut. “Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain.” In Lecture Notes in Mechanical Engineering. Cham: Springer Nature Switzerland, 2023. https://doi.org/10.1007/978-3-031-41341-4_15.' ieee: 'C. R. Bielak, M. Böhnke, M. Bobbert, and G. Meschut, “Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain,” in Lecture Notes in Mechanical Engineering, Cham: Springer Nature Switzerland, 2023.' mla: Bielak, Christian Roman, et al. “Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain.” Lecture Notes in Mechanical Engineering, Springer Nature Switzerland, 2023, doi:10.1007/978-3-031-41341-4_15. short: 'C.R. Bielak, M. Böhnke, M. Bobbert, G. Meschut, in: Lecture Notes in Mechanical Engineering, Springer Nature Switzerland, Cham, 2023.' date_created: 2024-03-18T11:56:52Z date_updated: 2025-01-28T08:55:05Z department: - _id: '157' doi: 10.1007/978-3-031-41341-4_15 language: - iso: eng place: Cham project: - _id: '130' grant_number: '418701707' name: 'TRR 285: TRR 285' - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' publication: Lecture Notes in Mechanical Engineering publication_identifier: isbn: - '9783031413407' - '9783031413414' issn: - 2195-4356 - 2195-4364 publication_status: published publisher: Springer Nature Switzerland quality_controlled: '1' status: public title: Numerical Investigation of the Coupled Friction Behavior in the Clinching Process Chain type: book_chapter user_id: '45779' year: '2023' ... --- _id: '56097' abstract: - lang: eng text: We contrast different gradient-enhancements for plasticity-damage material models in the logarithmic strain space and compare them to reference models based on multiplicative plasticity. The models being compared include plasticity - gradient-damage, where the gradient-enhancement is applied on the local damage variable, and gradient-plasticity - damage with a gradient-enhanced plastic hardening variable. Thereby, gradient-plasticity proved to be able to simultaneously regularise plastic and ductile (plasticity-driven) damage localisation as confirmed by numerical localisation analyses. This appears to be especially advantageous for logarithmic strain space plasticity-damage, because of the observed plastic localisation even for the case of plasticity with hardening. Even though gradient-plasticity appears to be numerically more demanding, two numerical examples indicate a good robustness and mesh objectivity in the softening regime. Moreover, the internal length for plasticity is able to adjust the damage zone width, similarly to gradient-damage, however ensuring a priori that damage takes place exclusively inside the plastic zone. article_number: '104946' article_type: original author: - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann citation: ama: Friedlein J, Mergheim J, Steinmann P. Efficient gradient enhancements for plasticity with ductile damage in the logarithmic strain space. European Journal of Mechanics - A/Solids. 2023;99. doi:10.1016/j.euromechsol.2023.104946 apa: Friedlein, J., Mergheim, J., & Steinmann, P. (2023). Efficient gradient enhancements for plasticity with ductile damage in the logarithmic strain space. European Journal of Mechanics - A/Solids, 99, Article 104946. https://doi.org/10.1016/j.euromechsol.2023.104946 bibtex: '@article{Friedlein_Mergheim_Steinmann_2023, title={Efficient gradient enhancements for plasticity with ductile damage in the logarithmic strain space}, volume={99}, DOI={10.1016/j.euromechsol.2023.104946}, number={104946}, journal={European Journal of Mechanics - A/Solids}, publisher={Elsevier BV}, author={Friedlein, Johannes and Mergheim, Julia and Steinmann, Paul}, year={2023} }' chicago: Friedlein, Johannes, Julia Mergheim, and Paul Steinmann. “Efficient Gradient Enhancements for Plasticity with Ductile Damage in the Logarithmic Strain Space.” European Journal of Mechanics - A/Solids 99 (2023). https://doi.org/10.1016/j.euromechsol.2023.104946. ieee: 'J. Friedlein, J. Mergheim, and P. Steinmann, “Efficient gradient enhancements for plasticity with ductile damage in the logarithmic strain space,” European Journal of Mechanics - A/Solids, vol. 99, Art. no. 104946, 2023, doi: 10.1016/j.euromechsol.2023.104946.' mla: Friedlein, Johannes, et al. “Efficient Gradient Enhancements for Plasticity with Ductile Damage in the Logarithmic Strain Space.” European Journal of Mechanics - A/Solids, vol. 99, 104946, Elsevier BV, 2023, doi:10.1016/j.euromechsol.2023.104946. short: J. Friedlein, J. Mergheim, P. Steinmann, European Journal of Mechanics - A/Solids 99 (2023). date_created: 2024-09-10T15:23:49Z date_updated: 2026-02-24T14:37:05Z doi: 10.1016/j.euromechsol.2023.104946 intvolume: ' 99' keyword: - Finite plasticity - Logarithmic strain space - Ductile damage - Gradient-enhancement - Gradient-plasticity - Gradient-damage - Loss of ellipticity language: - iso: eng project: - _id: '130' name: 'TRR 285: TRR 285' - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '139' name: 'TRR 285 – A05: TRR 285 - Subproject A05' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: European Journal of Mechanics - A/Solids publication_identifier: issn: - 0997-7538 publication_status: published publisher: Elsevier BV status: public title: Efficient gradient enhancements for plasticity with ductile damage in the logarithmic strain space type: journal_article user_id: '84990' volume: 99 year: '2023' ... --- _id: '62082' author: - first_name: Benjamin full_name: Gröger, Benjamin last_name: Gröger - first_name: Johannes full_name: Gerritzen, Johannes id: '105344' last_name: Gerritzen orcid: 0000-0002-0169-8602 - first_name: Simon full_name: Eckardt, Simon last_name: Eckardt - first_name: Anton full_name: Gelencsér, Anton last_name: Gelencsér - first_name: Eckart full_name: Kunze, Eckart last_name: Kunze - first_name: Andreas full_name: Hornig, Andreas last_name: Hornig - first_name: Richard full_name: Protz, Richard last_name: Protz - first_name: Maik full_name: Gude, Maik last_name: Gude citation: ama: Gröger B, Gerritzen J, Eckardt S, et al. Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding. Published online 2023. apa: Gröger, B., Gerritzen, J., Eckardt, S., Gelencsér, A., Kunze, E., Hornig, A., Protz, R., & Gude, M. (2023). Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding. Twenty-Third International Conference on Composite Materials (ICCM23), Belfast. bibtex: '@article{Gröger_Gerritzen_Eckardt_Gelencsér_Kunze_Hornig_Protz_Gude_2023, series={Proceedings of the 2023 International Conference on Composite Materials (ICCM23)}, title={Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding}, author={Gröger, Benjamin and Gerritzen, Johannes and Eckardt, Simon and Gelencsér, Anton and Kunze, Eckart and Hornig, Andreas and Protz, Richard and Gude, Maik}, year={2023}, collection={Proceedings of the 2023 International Conference on Composite Materials (ICCM23)} }' chicago: Gröger, Benjamin, Johannes Gerritzen, Simon Eckardt, Anton Gelencsér, Eckart Kunze, Andreas Hornig, Richard Protz, and Maik Gude. “Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding.” Proceedings of the 2023 International Conference on Composite Materials (ICCM23), 2023. ieee: B. Gröger et al., “Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding.” 2023. mla: Gröger, Benjamin, et al. Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding. 2023. short: B. Gröger, J. Gerritzen, S. Eckardt, A. Gelencsér, E. Kunze, A. Hornig, R. Protz, M. Gude, (2023). conference: end_date: 2023-08-06 location: Belfast name: Twenty-Third International Conference on Composite Materials (ICCM23) start_date: 2023-08-01 date_created: 2025-11-04T14:59:47Z date_updated: 2026-02-27T06:46:51Z language: - iso: eng project: - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' - _id: '137' name: TRR 285 - Subproject A03 - _id: '131' name: TRR 285 - Project Area A series_title: Proceedings of the 2023 International Conference on Composite Materials (ICCM23) status: public title: Modelling of Composite Manufacturing Processes Incorporating Large Fibre Deformations and Process Parameter Interactions - Example Braiding type: conference user_id: '105344' year: '2023' ... --- _id: '47535' abstract: - lang: eng text: Consistent lightweight construction in the area of vehicle manufacturing requires the increased use of multi-material combinations. This, in turn, requires an adaptation of standard joining techniques. In multi-material combinations, the importance of integral cast components, in particular, is increasing and poses additional technical challenges for the industry. One approach to solve these challenges is adaptable joining elements manufactured by a thermomechanical forming process. By applying an incremental and thermomechanical joining process, it is possible to react immediately and adapt the joining process inline to reduce the number of different joining elements. In the investigation described in this publication, cast plates made of the cast aluminium alloy EN AC-AlSi9 serve as joining partners, which are processed by sand casting. The joining process of hypoeutectic AlSi alloys is challenging as their brittle character leads to cracks in the joint during conventional mechanical joining. To solve this, the frictional heat of the novel joining process applied can provide a finer microstructure in the hypoeutectic AlSi9 cast alloy. In detail, its Si is finer-grained, resulting in higher ductility of the joint. This study reveals the thermomechanical joining suitability of a hypoeutectic cast aluminium alloy in combination with adaptively manufactured auxiliary joining elements. article_number: '169' article_type: original author: - first_name: Thomas full_name: Borgert, Thomas id: '83141' last_name: Borgert - first_name: Moritz full_name: Neuser, Moritz id: '32340' last_name: Neuser - first_name: Kay-Peter full_name: Hoyer, Kay-Peter id: '48411' last_name: Hoyer - first_name: Werner full_name: Homberg, Werner id: '233' last_name: Homberg - first_name: Mirko full_name: Schaper, Mirko id: '43720' last_name: Schaper citation: ama: Borgert T, Neuser M, Hoyer K-P, Homberg W, Schaper M. Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates. Journal of Manufacturing and Materials Processing. 2023;7(5). doi:10.3390/jmmp7050169 apa: Borgert, T., Neuser, M., Hoyer, K.-P., Homberg, W., & Schaper, M. (2023). Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates. Journal of Manufacturing and Materials Processing, 7(5), Article 169. https://doi.org/10.3390/jmmp7050169 bibtex: '@article{Borgert_Neuser_Hoyer_Homberg_Schaper_2023, title={Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates}, volume={7}, DOI={10.3390/jmmp7050169}, number={5169}, journal={Journal of Manufacturing and Materials Processing}, publisher={MDPI AG}, author={Borgert, Thomas and Neuser, Moritz and Hoyer, Kay-Peter and Homberg, Werner and Schaper, Mirko}, year={2023} }' chicago: Borgert, Thomas, Moritz Neuser, Kay-Peter Hoyer, Werner Homberg, and Mirko Schaper. “Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates.” Journal of Manufacturing and Materials Processing 7, no. 5 (2023). https://doi.org/10.3390/jmmp7050169. ieee: 'T. Borgert, M. Neuser, K.-P. Hoyer, W. Homberg, and M. Schaper, “Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates,” Journal of Manufacturing and Materials Processing, vol. 7, no. 5, Art. no. 169, 2023, doi: 10.3390/jmmp7050169.' mla: Borgert, Thomas, et al. “Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates.” Journal of Manufacturing and Materials Processing, vol. 7, no. 5, 169, MDPI AG, 2023, doi:10.3390/jmmp7050169. short: T. Borgert, M. Neuser, K.-P. Hoyer, W. Homberg, M. Schaper, Journal of Manufacturing and Materials Processing 7 (2023). date_created: 2023-10-02T06:46:53Z date_updated: 2026-05-12T12:00:54Z department: - _id: '156' - _id: '158' doi: 10.3390/jmmp7050169 intvolume: ' 7' issue: '5' keyword: - Industrial and Manufacturing Engineering - Mechanical Engineering - Mechanics of Materials language: - iso: eng project: - _id: '147' name: 'TRR 285 – C03: TRR 285 - Subproject C03' - _id: '136' name: 'TRR 285 – A02: TRR 285 - Subproject A02' - _id: '133' name: TRR 285 - Project Area C - _id: '131' name: TRR 285 - Project Area A - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: Journal of Manufacturing and Materials Processing publication_identifier: issn: - 2504-4494 publication_status: published publisher: MDPI AG quality_controlled: '1' status: public title: Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates type: journal_article user_id: '7850' volume: 7 year: '2023' ... --- _id: '60647' abstract: - lang: ger text: Das umformtechnische Fügeverfahren Clinchen ermöglicht ein energiearmes Fügen von Blechen und dient traditionell der Übertragung mechanischer Kräfte. Neue Einsatzgebiete erfordern eine elektrische oder thermische Leitfähigkeit, sodass es notwendig ist, das Clinchen entsprechend zu qualifizieren. Es wurden Untersuchungen an Aluminiumverbindungen durchgeführt, welche mit hohen Kurzzeitströmen belastet wurden. Der Einfluss verschiedener Oberflächenvorbehandlungen wurde betrachtet. Als Charakterisierungsmethode für die Bauteile und die geclinchten Fügeverbindungen wird die Messung des elektrischen Widerstandes herangezogen. Die untersuchten Clinchverbindungen sind fähig, die im Fehlerfall auftretenden Kurzzeitströme zu übertragen. Der Oberflächenzustand übt dabei einen signifikanten Einfluss auf die Clinchpunktausbildung und damit auf deren elektrische Eigenschaften aus. Durch Messung des elektrischen Widerstandes vor und nach dem Fügen sowie nach einer Bestromung mit Fehlerströmen, kann das Kontaktverhalten qualifiziert werden. author: - first_name: Gregor full_name: Reschke, Gregor id: '98812' last_name: Reschke - first_name: Jan full_name: Kalich, Jan last_name: Kalich - first_name: Uwe full_name: Füssel, Uwe last_name: Füssel citation: ama: 'Reschke G, Kalich J, Füssel U. Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten. In: Zimmermann M, DGM - Deutsche Gesellschaft für Materialkunde e.V. , eds. Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung. ; 2023:374-379.' apa: 'Reschke, G., Kalich, J., & Füssel, U. (2023). Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten. In M. Zimmermann & DGM - Deutsche Gesellschaft für Materialkunde e.V. (Eds.), Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung (pp. 374–379).' bibtex: '@inproceedings{Reschke_Kalich_Füssel_2023, place={Sankt Augustin}, title={Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten}, booktitle={Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung}, author={Reschke, Gregor and Kalich, Jan and Füssel, Uwe}, editor={Zimmermann, Martina and DGM - Deutsche Gesellschaft für Materialkunde e.V. }, year={2023}, pages={374–379} }' chicago: 'Reschke, Gregor, Jan Kalich, and Uwe Füssel. “Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten.” In Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, edited by Martina Zimmermann and DGM - Deutsche Gesellschaft für Materialkunde e.V. , 374–79. Sankt Augustin, 2023.' ieee: 'G. Reschke, J. Kalich, and U. Füssel, “Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten,” in Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, Dresden, 2023, pp. 374–379.' mla: 'Reschke, Gregor, et al. “Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten.” Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, edited by Martina Zimmermann and DGM - Deutsche Gesellschaft für Materialkunde e.V. , 2023, pp. 374–79.' short: 'G. Reschke, J. Kalich, U. Füssel, in: M. Zimmermann, DGM - Deutsche Gesellschaft für Materialkunde e.V. (Eds.), Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung, Sankt Augustin, 2023, pp. 374–379.' conference: end_date: 2022-10-28 location: Dresden name: Tagung Werkstoffprüfung 2022 start_date: 2022-10-27 corporate_editor: - 'DGM - Deutsche Gesellschaft für Materialkunde e.V. ' date_created: 2025-07-18T11:10:04Z date_updated: 2026-05-12T13:36:29Z department: - _id: '630' editor: - first_name: Martina full_name: Zimmermann, Martina last_name: Zimmermann extern: '1' keyword: - Clinchen - Bindemechanismen - elektrische Eigenschaften - Aluminium - Kurzzeitbestromung language: - iso: ger page: 374-379 place: Sankt Augustin project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '138' name: 'TRR 285 – A04: TRR 285 - Subproject A04' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: 'Tagung Werkstoffprüfung 2022: Werkstoffe und Bauteile auf dem Prüfstand, Prüftechnik – Kennwertermittlung – Schadensvermeidung' publication_identifier: isbn: - 978-3-88355-430-3 publication_status: published quality_controlled: '1' status: public title: Methoden zur Charakterisierung der Bindemechanismen bei geclinchten elektrischen Kontakten type: conference user_id: '7850' year: '2023' ... --- _id: '43090' abstract: - lang: eng text: 'The application of the mechanical joining process clinching allows the assembly of different sheet metal materials with a wide range of material thickness configurations, which is of interest for lightweight multi-material structures. In order to be able to predict the clinched joint properties as a function of the individual manufacturing steps, current studies focus on numerical modeling of the entire clinching process chain. It is essential to be able to take into account the influence of the joining process-induced damage on the load-bearing capacity of the joint during the loading phase. This study presents a numerical damage accumulation in the clinching process based on an implemented Hosford-Coulomb failure model using a 3D clinching process model applied on the aluminum alloy EN AW-6014 in temper T4. A correspondence of the experimentally determined failure location with the element of the highest numerically determined damage accumulation is shown. Moreover, the experimentally determined failure behavior is predicted to be in agreement in the numerical loading simulation with transferred pre-damage from the process simulation. ' author: - first_name: Christian Roman full_name: Bielak, Christian Roman id: '34782' last_name: Bielak - first_name: Max full_name: Böhnke, Max id: '45779' last_name: Böhnke - first_name: Johannes full_name: Friedlein, Johannes last_name: Friedlein - first_name: Mathias full_name: Bobbert, Mathias id: '7850' last_name: Bobbert - first_name: Julia full_name: Mergheim, Julia last_name: Mergheim - first_name: Paul full_name: Steinmann, Paul last_name: Steinmann - first_name: Gerson full_name: Meschut, Gerson id: '32056' last_name: Meschut orcid: 0000-0002-2763-1246 citation: ama: 'Bielak CR, Böhnke M, Friedlein J, et al. Numerical analysis of failure modeling in clinching process chain simulation. In: Materials Research Proceedings. Materials Research Forum LLC; 2023. doi:10.21741/9781644902417-33' apa: Bielak, C. R., Böhnke, M., Friedlein, J., Bobbert, M., Mergheim, J., Steinmann, P., & Meschut, G. (2023). Numerical analysis of failure modeling in clinching process chain simulation. Materials Research Proceedings. SHEMET 2023. https://doi.org/10.21741/9781644902417-33 bibtex: '@inproceedings{Bielak_Böhnke_Friedlein_Bobbert_Mergheim_Steinmann_Meschut_2023, title={Numerical analysis of failure modeling in clinching process chain simulation}, DOI={10.21741/9781644902417-33}, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Bielak, Christian Roman and Böhnke, Max and Friedlein, Johannes and Bobbert, Mathias and Mergheim, Julia and Steinmann, Paul and Meschut, Gerson}, year={2023} }' chicago: Bielak, Christian Roman, Max Böhnke, Johannes Friedlein, Mathias Bobbert, Julia Mergheim, Paul Steinmann, and Gerson Meschut. “Numerical Analysis of Failure Modeling in Clinching Process Chain Simulation.” In Materials Research Proceedings. Materials Research Forum LLC, 2023. https://doi.org/10.21741/9781644902417-33. ieee: 'C. R. Bielak et al., “Numerical analysis of failure modeling in clinching process chain simulation,” presented at the SHEMET 2023, 2023, doi: 10.21741/9781644902417-33.' mla: Bielak, Christian Roman, et al. “Numerical Analysis of Failure Modeling in Clinching Process Chain Simulation.” Materials Research Proceedings, Materials Research Forum LLC, 2023, doi:10.21741/9781644902417-33. short: 'C.R. Bielak, M. Böhnke, J. Friedlein, M. Bobbert, J. Mergheim, P. Steinmann, G. Meschut, in: Materials Research Proceedings, Materials Research Forum LLC, 2023.' conference: name: SHEMET 2023 date_created: 2023-03-23T08:13:30Z date_updated: 2026-05-12T13:27:10Z department: - _id: '157' doi: 10.21741/9781644902417-33 language: - iso: eng project: - _id: '131' name: 'TRR 285 - A: TRR 285 - Project Area A' - _id: '135' name: 'TRR 285 – A01: TRR 285 - Subproject A01' - _id: '139' name: 'TRR 285 – A05: TRR 285 - Subproject A05' - _id: '130' name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten' publication: Materials Research Proceedings publication_identifier: issn: - 2474-395X publication_status: published publisher: Materials Research Forum LLC quality_controlled: '1' status: public title: Numerical analysis of failure modeling in clinching process chain simulation type: conference user_id: '7850' year: '2023' ...