---
_id: '37647'
abstract:
- lang: eng
  text: Mechanical joining processes are an essential part of modern lightweight construction.
    They permit materials of different types to be joined in a way that is suitable
    for the loads involved. These processes reach their limits, however, as soon as
    the boundary conditions change. In most cases, these elements are specially adapted
    to the joining point and cannot be used universally. Changes require cost-intensive
    adaptation of both the element and the process control, thus making production
    more complex. This results in high costs due to the increased number of auxiliary
    joining element variants required and reduces the economic efficiency of mechanical
    joining. One approach to overcoming this issue is the use of adaptive auxiliary
    joining elements formed by friction spinning. This article presents the current
    state of research on pre-hole-free joining with adaptive joining elements. The
    overall process chain is illustrated, explained and analyzed. Special attention
    is paid to demonstrating the feasibility of pre-hole-free joining with adaptive
    joining elements. The chosen mechanical parameters are subsequently listed. Finally,
    a comprehensive outlook of the future development potential is derived.</jats:p>
article_type: original
author:
- first_name: Christian
  full_name: Wischer, Christian
  last_name: Wischer
- first_name: Werner
  full_name: Homberg, Werner
  last_name: Homberg
citation:
  ama: Wischer C, Homberg W. Further Development of an Adaptive Joining Technique
    Based on Friction Spinning to Produce Pre-Hole-Free Joints. <i>Key Engineering
    Materials</i>. 2022;926:1468-1478. doi:<a href="https://doi.org/10.4028/p-1n6741">10.4028/p-1n6741</a>
  apa: Wischer, C., &#38; Homberg, W. (2022). Further Development of an Adaptive Joining
    Technique Based on Friction Spinning to Produce Pre-Hole-Free Joints. <i>Key Engineering
    Materials</i>, <i>926</i>, 1468–1478. <a href="https://doi.org/10.4028/p-1n6741">https://doi.org/10.4028/p-1n6741</a>
  bibtex: '@article{Wischer_Homberg_2022, title={Further Development of an Adaptive
    Joining Technique Based on Friction Spinning to Produce Pre-Hole-Free Joints},
    volume={926}, DOI={<a href="https://doi.org/10.4028/p-1n6741">10.4028/p-1n6741</a>},
    journal={Key Engineering Materials}, publisher={Trans Tech Publications, Ltd.},
    author={Wischer, Christian and Homberg, Werner}, year={2022}, pages={1468–1478}
    }'
  chicago: 'Wischer, Christian, and Werner Homberg. “Further Development of an Adaptive
    Joining Technique Based on Friction Spinning to Produce Pre-Hole-Free Joints.”
    <i>Key Engineering Materials</i> 926 (2022): 1468–78. <a href="https://doi.org/10.4028/p-1n6741">https://doi.org/10.4028/p-1n6741</a>.'
  ieee: 'C. Wischer and W. Homberg, “Further Development of an Adaptive Joining Technique
    Based on Friction Spinning to Produce Pre-Hole-Free Joints,” <i>Key Engineering
    Materials</i>, vol. 926, pp. 1468–1478, 2022, doi: <a href="https://doi.org/10.4028/p-1n6741">10.4028/p-1n6741</a>.'
  mla: Wischer, Christian, and Werner Homberg. “Further Development of an Adaptive
    Joining Technique Based on Friction Spinning to Produce Pre-Hole-Free Joints.”
    <i>Key Engineering Materials</i>, vol. 926, Trans Tech Publications, Ltd., 2022,
    pp. 1468–78, doi:<a href="https://doi.org/10.4028/p-1n6741">10.4028/p-1n6741</a>.
  short: C. Wischer, W. Homberg, Key Engineering Materials 926 (2022) 1468–1478.
date_created: 2023-01-20T07:47:18Z
date_updated: 2026-05-12T12:00:20Z
department:
- _id: '156'
doi: 10.4028/p-1n6741
intvolume: '       926'
keyword:
- Mechanical Engineering
- Mechanics of Materials
- General Materials Science
language:
- iso: eng
page: 1468-1478
project:
- _id: '147'
  name: 'TRR 285 – C03: TRR 285 - Subproject C03'
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
publication: Key Engineering Materials
publication_identifier:
  issn:
  - 1662-9795
publication_status: published
publisher: Trans Tech Publications, Ltd.
quality_controlled: '1'
status: public
title: Further Development of an Adaptive Joining Technique Based on Friction Spinning
  to Produce Pre-Hole-Free Joints
type: journal_article
user_id: '7850'
volume: 926
year: '2022'
...
---
_id: '30647'
abstract:
- lang: eng
  text: The increasing economic and ecological demands on the mobility sector require
    efforts to reduce resource consumption in both the production and utilization
    phases. The use of lightweight construction technologies can save material and
    increase energy efficiency during operation. Multi-material systems consisting
    of different materials and geometries are used to achieve weight reduction. Since
    conventional joining processes reach their limits in the connection of these components,
    new methods and technologies are necessary in order to be able to react versatilely
    to varying process and disturbance variables. For fundamental investigations of
    new possibilities in joining technology, numerical investigations are helpful
    to identify process parameters. To generate valid results, robust and efficient
    material models are developed which are adapted to the requirements of versatile
    joining technologies, for instance to the high plastic strains associated with
    self-piercing riveting. To describe the inherent strain-induced plastic orthotropy
    of sheet metal an anisotropic Hill-plasticity model is formulated. Tensile tests
    for different sheet orientations are conducted both experimentally and numerically
    to adjust the anisotropic material parameters by inverse parameter identification
    for aluminium EN AW-6014 and steel HCT590X. Then, the layer compression test is
    used to validate the model and the previously identified parameters.
author:
- first_name: J.
  full_name: Friedlein, J.
  last_name: Friedlein
- first_name: S.
  full_name: Wituschek, S.
  last_name: Wituschek
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
- first_name: J.
  full_name: Mergheim, J.
  last_name: Mergheim
- first_name: P.
  full_name: Steinmann, P.
  last_name: Steinmann
citation:
  ama: 'Friedlein J, Wituschek S, Lechner M, Mergheim J, Steinmann P. Inverse parameter
    identification of an anisotropic plasticity model for sheet metal. <i>IOP Conference
    Series: Materials Science and Engineering</i>. 2021;1157:012004. doi:<a href="https://doi.org/10.1088/1757-899X/1157/1/012004">10.1088/1757-899X/1157/1/012004</a>'
  apa: 'Friedlein, J., Wituschek, S., Lechner, M., Mergheim, J., &#38; Steinmann,
    P. (2021). Inverse parameter identification of an anisotropic plasticity model
    for sheet metal. <i>IOP Conference Series: Materials Science and Engineering</i>,
    <i>1157</i>, 012004. <a href="https://doi.org/10.1088/1757-899X/1157/1/012004">https://doi.org/10.1088/1757-899X/1157/1/012004</a>'
  bibtex: '@article{Friedlein_Wituschek_Lechner_Mergheim_Steinmann_2021, title={Inverse
    parameter identification of an anisotropic plasticity model for sheet metal},
    volume={1157}, DOI={<a href="https://doi.org/10.1088/1757-899X/1157/1/012004">10.1088/1757-899X/1157/1/012004</a>},
    journal={IOP Conference Series: Materials Science and Engineering}, author={Friedlein,
    J. and Wituschek, S. and Lechner, M. and Mergheim, J. and Steinmann, P.}, year={2021},
    pages={012004} }'
  chicago: 'Friedlein, J., S. Wituschek, M. Lechner, J. Mergheim, and P. Steinmann.
    “Inverse Parameter Identification of an Anisotropic Plasticity Model for Sheet
    Metal.” <i>IOP Conference Series: Materials Science and Engineering</i> 1157 (2021):
    012004. <a href="https://doi.org/10.1088/1757-899X/1157/1/012004">https://doi.org/10.1088/1757-899X/1157/1/012004</a>.'
  ieee: 'J. Friedlein, S. Wituschek, M. Lechner, J. Mergheim, and P. Steinmann, “Inverse
    parameter identification of an anisotropic plasticity model for sheet metal,”
    <i>IOP Conference Series: Materials Science and Engineering</i>, vol. 1157, p.
    012004, 2021, doi: <a href="https://doi.org/10.1088/1757-899X/1157/1/012004">10.1088/1757-899X/1157/1/012004</a>.'
  mla: 'Friedlein, J., et al. “Inverse Parameter Identification of an Anisotropic
    Plasticity Model for Sheet Metal.” <i>IOP Conference Series: Materials Science
    and Engineering</i>, vol. 1157, 2021, p. 012004, doi:<a href="https://doi.org/10.1088/1757-899X/1157/1/012004">10.1088/1757-899X/1157/1/012004</a>.'
  short: 'J. Friedlein, S. Wituschek, M. Lechner, J. Mergheim, P. Steinmann, IOP Conference
    Series: Materials Science and Engineering 1157 (2021) 012004.'
date_created: 2022-03-28T12:42:10Z
date_updated: 2022-03-29T12:45:57Z
doi: 10.1088/1757-899X/1157/1/012004
intvolume: '      1157'
language:
- iso: eng
page: '012004'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '139'
  name: 'TRR 285 – A05: TRR 285 - Subproject A05'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: 'IOP Conference Series: Materials Science and Engineering'
status: public
title: Inverse parameter identification of an anisotropic plasticity model for sheet
  metal
type: journal_article
user_id: '68518'
volume: 1157
year: '2021'
...
---
_id: '30645'
abstract:
- lang: eng
  text: As a new and innovative processing method for fabrication for fiber-reinforced
    thermoplastic composites (CFRTs), the feasibility of ultrasonic welding technology
    was proven in several studies. This method offers potential for the direct manufacturing
    of CFRT–metal structures via embedded pin structures. Despite the previous studies,
    a deeper understanding of the process of energy input and whether fibers work
    as energy directors and consequently can, in combination with chosen processing
    parameters, influence the consolidation quality of the CFRTs, is still unknown.
    Consequently, the aim of this work is to establish a deeper process understanding
    of the ultrasonic direct impregnation of fiber-reinforced thermoplastics with
    an emphasis on the fiber’s function as energy directors. Based on the generated
    insights, a better assessment of the feasibility of direct, hybrid part manufacturing
    is possible. The produced samples were primarily evaluated by optical and mechanical
    test methods. It is demonstrated that with higher welding time and amplitude,
    a better consolidation quality can be achieved and that independent of the process
    parameters chosen in this study, no significant fiber breakage occurs. This is
    interpreted as a sign of a gentle impregnation process. Furthermore, based on
    the examination of single roving and 5-layer set-ups, it is shown that the glass
    fibers function as energy directors and can influence the transformation of sonic
    energy into thermal energy. In comparison to industrially available CFRT material,
    the mechanical properties are weaker, but materials and processes offer potential
    for significant improvement. Based on these findings, proposals for a direct impregnation
    and joining process are made.
author:
- first_name: J.
  full_name: Popp, J.
  last_name: Popp
- first_name: M.
  full_name: Wolf, M.
  last_name: Wolf
- first_name: T.
  full_name: Mattner, T.
  last_name: Mattner
- first_name: D.
  full_name: Drummer, D.
  last_name: Drummer
citation:
  ama: Popp J, Wolf M, Mattner T, Drummer D. Energy direction in ultrasonic impregnation
    of continuous fiber-reinforced thermoplastics. <i>Journal of Composites Science</i>.
    2021;5:239. doi:<a href="https://doi.org/10.3390/jcs5090239">10.3390/jcs5090239</a>
  apa: Popp, J., Wolf, M., Mattner, T., &#38; Drummer, D. (2021). Energy direction
    in ultrasonic impregnation of continuous fiber-reinforced thermoplastics. <i>Journal
    of Composites Science</i>, <i>5</i>, 239. <a href="https://doi.org/10.3390/jcs5090239">https://doi.org/10.3390/jcs5090239</a>
  bibtex: '@article{Popp_Wolf_Mattner_Drummer_2021, title={Energy direction in ultrasonic
    impregnation of continuous fiber-reinforced thermoplastics}, volume={5}, DOI={<a
    href="https://doi.org/10.3390/jcs5090239">10.3390/jcs5090239</a>}, journal={Journal
    of Composites Science}, author={Popp, J. and Wolf, M. and Mattner, T. and Drummer,
    D.}, year={2021}, pages={239} }'
  chicago: 'Popp, J., M. Wolf, T. Mattner, and D. Drummer. “Energy Direction in Ultrasonic
    Impregnation of Continuous Fiber-Reinforced Thermoplastics.” <i>Journal of Composites
    Science</i> 5 (2021): 239. <a href="https://doi.org/10.3390/jcs5090239">https://doi.org/10.3390/jcs5090239</a>.'
  ieee: 'J. Popp, M. Wolf, T. Mattner, and D. Drummer, “Energy direction in ultrasonic
    impregnation of continuous fiber-reinforced thermoplastics,” <i>Journal of Composites
    Science</i>, vol. 5, p. 239, 2021, doi: <a href="https://doi.org/10.3390/jcs5090239">10.3390/jcs5090239</a>.'
  mla: Popp, J., et al. “Energy Direction in Ultrasonic Impregnation of Continuous
    Fiber-Reinforced Thermoplastics.” <i>Journal of Composites Science</i>, vol. 5,
    2021, p. 239, doi:<a href="https://doi.org/10.3390/jcs5090239">10.3390/jcs5090239</a>.
  short: J. Popp, M. Wolf, T. Mattner, D. Drummer, Journal of Composites Science 5
    (2021) 239.
date_created: 2022-03-28T12:25:45Z
date_updated: 2022-03-29T12:43:36Z
doi: 10.3390/jcs5090239
intvolume: '         5'
language:
- iso: eng
page: '239'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
publication: Journal of Composites Science
status: public
title: Energy direction in ultrasonic impregnation of continuous fiber-reinforced
  thermoplastics
type: journal_article
user_id: '68518'
volume: 5
year: '2021'
...
---
_id: '30650'
abstract:
- lang: eng
  text: Due to increasingly strict emission targets and regulatory requirements, especially
    for companies in the transport industry, the demand for multi-material-systems
    is continuously rising in order to lower energy consumption. In this context,
    mechanical joining processes offer an environmentally friendly and flexible alternative
    to established joining methods, especially in the field of lightweight design.
    For example, cold-formed cylindrical pin structures show high potentials in joining
    multi-material-systems without auxiliary elements. The pin structures are joined
    either by pressing them directly into the joining partner or by caulking with
    a pre-punched part. However, to evaluate the strength of the joint and to ensure
    the joining reliability for versatile processes, such as changing joining partners
    or batch variations, engineering designers currently have only limited design
    principles available compared to thermal joining processes. Consequently, the
    design of an optimal pin joint requires cost- and time-intensive experimental
    investigations and adjustments to design or process parameters. As a solution,
    data-driven methods offer procedures for structuring data and identifying dependencies
    between varying process parameters and resulting pin structure characteristics.
    Motivated by this, the paper presents an approach for the data-driven analysis
    of cold-formed pin structures and offers a deeper understanding of how versatile
    processes affect the pin characteristics. Therefore, the application of an intelligent
    design of experiment in combination with several machine learning methods enable
    the setup of a best-fitting meta-model. Resulting, the determination of a mathematical
    model provides the opportunity to accurately estimate the pin height considering
    only relevant geometrical and process parameters with a prediction quality of
    95 %.
author:
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: C.
  full_name: Zirngibl, C.
  last_name: Zirngibl
- first_name: B.
  full_name: Schleich, B.
  last_name: Schleich
- first_name: S.
  full_name: Wartzack, S.
  last_name: Wartzack
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
citation:
  ama: 'Römisch D, Zirngibl C, Schleich B, Wartzack S, Merklein M. Data-driven analysis
    of cold-formed pin structure characteristics in the context of versatile joining
    processes. <i>IOP Conference Series: Materials Science and Engineering</i>. 2021;1157:012077.
    doi:<a href="https://doi.org/10.1088/1757-899X/1157/1/012077">10.1088/1757-899X/1157/1/012077</a>'
  apa: 'Römisch, D., Zirngibl, C., Schleich, B., Wartzack, S., &#38; Merklein, M.
    (2021). Data-driven analysis of cold-formed pin structure characteristics in the
    context of versatile joining processes. <i>IOP Conference Series: Materials Science
    and Engineering</i>, <i>1157</i>, 012077. <a href="https://doi.org/10.1088/1757-899X/1157/1/012077">https://doi.org/10.1088/1757-899X/1157/1/012077</a>'
  bibtex: '@article{Römisch_Zirngibl_Schleich_Wartzack_Merklein_2021, title={Data-driven
    analysis of cold-formed pin structure characteristics in the context of versatile
    joining processes}, volume={1157}, DOI={<a href="https://doi.org/10.1088/1757-899X/1157/1/012077">10.1088/1757-899X/1157/1/012077</a>},
    journal={IOP Conference Series: Materials Science and Engineering}, author={Römisch,
    D. and Zirngibl, C. and Schleich, B. and Wartzack, S. and Merklein, M.}, year={2021},
    pages={012077} }'
  chicago: 'Römisch, D., C. Zirngibl, B. Schleich, S. Wartzack, and M. Merklein. “Data-Driven
    Analysis of Cold-Formed Pin Structure Characteristics in the Context of Versatile
    Joining Processes.” <i>IOP Conference Series: Materials Science and Engineering</i>
    1157 (2021): 012077. <a href="https://doi.org/10.1088/1757-899X/1157/1/012077">https://doi.org/10.1088/1757-899X/1157/1/012077</a>.'
  ieee: 'D. Römisch, C. Zirngibl, B. Schleich, S. Wartzack, and M. Merklein, “Data-driven
    analysis of cold-formed pin structure characteristics in the context of versatile
    joining processes,” <i>IOP Conference Series: Materials Science and Engineering</i>,
    vol. 1157, p. 012077, 2021, doi: <a href="https://doi.org/10.1088/1757-899X/1157/1/012077">10.1088/1757-899X/1157/1/012077</a>.'
  mla: 'Römisch, D., et al. “Data-Driven Analysis of Cold-Formed Pin Structure Characteristics
    in the Context of Versatile Joining Processes.” <i>IOP Conference Series: Materials
    Science and Engineering</i>, vol. 1157, 2021, p. 012077, doi:<a href="https://doi.org/10.1088/1757-899X/1157/1/012077">10.1088/1757-899X/1157/1/012077</a>.'
  short: 'D. Römisch, C. Zirngibl, B. Schleich, S. Wartzack, M. Merklein, IOP Conference
    Series: Materials Science and Engineering 1157 (2021) 012077.'
date_created: 2022-03-28T12:48:01Z
date_updated: 2022-03-29T15:45:44Z
doi: 10.1088/1757-899X/1157/1/012077
intvolume: '      1157'
language:
- iso: eng
page: '012077'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '132'
  name: 'TRR 285 - B: TRR 285 - Project Area B'
- _id: '144'
  name: 'TRR 285 – B05: TRR 285 - Subproject B05'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
publication: 'IOP Conference Series: Materials Science and Engineering'
status: public
title: Data-driven analysis of cold-formed pin structure characteristics in the context
  of versatile joining processes
type: journal_article
user_id: '68518'
volume: 1157
year: '2021'
...
---
_id: '30653'
abstract:
- lang: eng
  text: Continuous Fiber Reinforced Thermoplastic (CFRT) hybrid parts offer interesting
    possibilities for lightweight application, which can exceed the capabilities of
    mono material metal or CFRT parts. In this case, the joining technology oftentimes
    is the limiting factor. This study investigates a joining operation with metal
    pin structures which are additively manufactured via powder bed fusion featuring
    different diameters and tip geometries, which are inserted into the locally infrared
    heated CFRT part. The resulting fiber rearrangement is assessed using transmitted
    light microscopy, confocal laser scanning microscopy as well as micro-computer-tomography.
    It could be shown that for all assessed pin variants a similar distinct fiber
    displacement can be seen and that the pin diameter has a significant effect on
    the resulting fiber orientation with smaller pin diameters being advantageous
    because of gentle fiber displacement and reduced undulation. The tip geometry
    has only minor effect on the fiber orientation. Especially in the X/Y plane no
    systematic influence of the tip geometry on the fiber displacement could be observed.
    Based on the gained insights a three-stage model of the fiber orientation processes
    is proposed.
author:
- first_name: J.
  full_name: Popp, J.
  last_name: Popp
- first_name: T.
  full_name: Kleffel, T.
  last_name: Kleffel
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: T.
  full_name: Papke, T.
  last_name: Papke
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
- first_name: D.
  full_name: Drummer, D.
  last_name: Drummer
citation:
  ama: Popp J, Kleffel T, Römisch D, Papke T, Merklein M, Drummer D. Fiber Orientation
    Mechanism of Continuous Fiber Reinforced Thermoplastics Hybrid Parts Joined with
    Metallic Pins. <i>Applied Composite Materials</i>. 2021;28:951–972. doi:<a href="https://doi.org/10.1007/s10443-021-09892-0">10.1007/s10443-021-09892-0</a>
  apa: Popp, J., Kleffel, T., Römisch, D., Papke, T., Merklein, M., &#38; Drummer,
    D. (2021). Fiber Orientation Mechanism of Continuous Fiber Reinforced Thermoplastics
    Hybrid Parts Joined with Metallic Pins. <i>Applied Composite Materials</i>, <i>28</i>,
    951–972. <a href="https://doi.org/10.1007/s10443-021-09892-0">https://doi.org/10.1007/s10443-021-09892-0</a>
  bibtex: '@article{Popp_Kleffel_Römisch_Papke_Merklein_Drummer_2021, title={Fiber
    Orientation Mechanism of Continuous Fiber Reinforced Thermoplastics Hybrid Parts
    Joined with Metallic Pins}, volume={28}, DOI={<a href="https://doi.org/10.1007/s10443-021-09892-0">10.1007/s10443-021-09892-0</a>},
    journal={Applied Composite Materials}, author={Popp, J. and Kleffel, T. and Römisch,
    D. and Papke, T. and Merklein, M. and Drummer, D.}, year={2021}, pages={951–972}
    }'
  chicago: 'Popp, J., T. Kleffel, D. Römisch, T. Papke, M. Merklein, and D. Drummer.
    “Fiber Orientation Mechanism of Continuous Fiber Reinforced Thermoplastics Hybrid
    Parts Joined with Metallic Pins.” <i>Applied Composite Materials</i> 28 (2021):
    951–972. <a href="https://doi.org/10.1007/s10443-021-09892-0">https://doi.org/10.1007/s10443-021-09892-0</a>.'
  ieee: 'J. Popp, T. Kleffel, D. Römisch, T. Papke, M. Merklein, and D. Drummer, “Fiber
    Orientation Mechanism of Continuous Fiber Reinforced Thermoplastics Hybrid Parts
    Joined with Metallic Pins,” <i>Applied Composite Materials</i>, vol. 28, pp. 951–972,
    2021, doi: <a href="https://doi.org/10.1007/s10443-021-09892-0">10.1007/s10443-021-09892-0</a>.'
  mla: Popp, J., et al. “Fiber Orientation Mechanism of Continuous Fiber Reinforced
    Thermoplastics Hybrid Parts Joined with Metallic Pins.” <i>Applied Composite Materials</i>,
    vol. 28, 2021, pp. 951–972, doi:<a href="https://doi.org/10.1007/s10443-021-09892-0">10.1007/s10443-021-09892-0</a>.
  short: J. Popp, T. Kleffel, D. Römisch, T. Papke, M. Merklein, D. Drummer, Applied
    Composite Materials 28 (2021) 951–972.
date_created: 2022-03-28T12:53:14Z
date_updated: 2022-03-29T15:50:53Z
doi: 10.1007/s10443-021-09892-0
intvolume: '        28'
language:
- iso: eng
page: 951–972
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
publication: Applied Composite Materials
status: public
title: Fiber Orientation Mechanism of Continuous Fiber Reinforced Thermoplastics Hybrid
  Parts Joined with Metallic Pins
type: journal_article
user_id: '68518'
volume: 28
year: '2021'
...
---
_id: '30662'
abstract:
- lang: eng
  text: 'Industrial X-ray computed tomography (XCT) is a tool for non-destructive
    testing and a volumetric analysis method with the ability to measure dimensions
    and geometry inside a component without destroying it. However, XCT is a relatively
    young technology in the field of dimensional metrology and thus faces several
    challenges. The achievement of a high measurement resolution, which is re-quired
    to detect small geometrical features, depends on a variety of influencing factors.
    In this arti-cle, the interface structural resolution (ISR) as one of the key
    challenges will be investigated. The two-sphere standard called the hourglass
    standard allows the determination of the structural resolu-tion by evaluation
    of the surrounding area of an ideal point contact of two spheres after the CT
    re-construction in form of a neck-shaped transition. Close to the contact point
    of the two spheres two opposing surfaces exist. Their distances from each other
    increase as the distance from the contact point of the two spheres increase. The
    determination of the distances between the spheres’ surface allows a statement
    about the ISR. A new developed specimen or standard with a variable gap size consisting
    of calibrated parallel gauge blocks allows statements about the ISR, too. Because
    of the higher number of probing points of the gauge block standard the results
    of the determined ISR are more stable compared to the hourglass standard. This
    paper compares the results of the computed tomography measurements for the designed
    interface structural resolution standard with those of the hourglass standard. '
author:
- first_name: M.
  full_name: Busch, M.
  last_name: Busch
- first_name: T.
  full_name: Hausotte, T.
  last_name: Hausotte
citation:
  ama: Busch M, Hausotte T. Determination of the Interface Structural Resolution of
    an Industrial X-Ray Computed Tomograph Using a Spherical Specimen and a Gap Specimen
    Consisting of Gauge Blocks. <i>Key Engineering Materials</i>. 2021;883:41-48.
    doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.41">10.4028/www.scientific.net/kem.883.41</a>
  apa: Busch, M., &#38; Hausotte, T. (2021). Determination of the Interface Structural
    Resolution of an Industrial X-Ray Computed Tomograph Using a Spherical Specimen
    and a Gap Specimen Consisting of Gauge Blocks. <i>Key Engineering Materials</i>,
    <i>883</i>, 41–48. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.41">https://doi.org/10.4028/www.scientific.net/kem.883.41</a>
  bibtex: '@article{Busch_Hausotte_2021, title={Determination of the Interface Structural
    Resolution of an Industrial X-Ray Computed Tomograph Using a Spherical Specimen
    and a Gap Specimen Consisting of Gauge Blocks}, volume={883}, DOI={<a href="https://doi.org/10.4028/www.scientific.net/kem.883.41">10.4028/www.scientific.net/kem.883.41</a>},
    journal={Key Engineering Materials}, author={Busch, M. and Hausotte, T.}, year={2021},
    pages={41–48} }'
  chicago: 'Busch, M., and T. Hausotte. “Determination of the Interface Structural
    Resolution of an Industrial X-Ray Computed Tomograph Using a Spherical Specimen
    and a Gap Specimen Consisting of Gauge Blocks.” <i>Key Engineering Materials</i>
    883 (2021): 41–48. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.41">https://doi.org/10.4028/www.scientific.net/kem.883.41</a>.'
  ieee: 'M. Busch and T. Hausotte, “Determination of the Interface Structural Resolution
    of an Industrial X-Ray Computed Tomograph Using a Spherical Specimen and a Gap
    Specimen Consisting of Gauge Blocks,” <i>Key Engineering Materials</i>, vol. 883,
    pp. 41–48, 2021, doi: <a href="https://doi.org/10.4028/www.scientific.net/kem.883.41">10.4028/www.scientific.net/kem.883.41</a>.'
  mla: Busch, M., and T. Hausotte. “Determination of the Interface Structural Resolution
    of an Industrial X-Ray Computed Tomograph Using a Spherical Specimen and a Gap
    Specimen Consisting of Gauge Blocks.” <i>Key Engineering Materials</i>, vol. 883,
    2021, pp. 41–48, doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.41">10.4028/www.scientific.net/kem.883.41</a>.
  short: M. Busch, T. Hausotte, Key Engineering Materials 883 (2021) 41–48.
date_created: 2022-03-28T13:58:55Z
date_updated: 2022-03-30T07:57:53Z
doi: 10.4028/www.scientific.net/kem.883.41
intvolume: '       883'
language:
- iso: eng
page: 41-48
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '149'
  name: 'TRR 285 – C05: TRR 285 - Subproject C05'
publication: Key Engineering Materials
status: public
title: Determination of the Interface Structural Resolution of an Industrial X-Ray
  Computed Tomograph Using a Spherical Specimen and a Gap Specimen Consisting of Gauge
  Blocks
type: journal_article
user_id: '68518'
volume: 883
year: '2021'
...
---
_id: '30659'
abstract:
- lang: eng
  text: 'In lightweight design, clinching is a cost-efficient solution as the joint
    is created through localized cold-forming of the joining parts. A clinch point’s
    quality is usually assessed using ex-situ destructive testing methods. These,
    however, are unable to detect phenomena immediately during the joining process.
    For instance, elastic deformations reverse and cracks close after unloading. In-situ
    methods such as the force-displacement evaluation are used to control a clinching
    process, though deviations in the clinch point geometry cannot be derived with
    this method. To overcome these limitations, the clinching process can be investigated
    using in-situ computed tomography (in-situ CT). However, a clinching tool made
    of steel would cause strong artefacts and a high attenuation in the CT measurement,
    reducing the significance of this method. Additionally, when joining parts of
    the same material, the sheet-sheet interface is hardly detectable. This work aims
    at identifying, firstly, tool materials that allow artefact-reduced CT measurements
    during clinching, and, secondly, radiopaque materials that can be applied between
    the joining parts to enhance the detectability of the sheet-sheet interface. Therefore,
    both CT-suitable tool materials and radiopaque materials are selected and experimentally
    investigated. In the clinching process, two aluminium sheets with radiopaque material
    in between are clinched in a single-step (rotationally symmetric joint without
    cut section). It is shown that e.g. silicon nitride is suited as tool material
    and a tin layer is suitable to enhance the detectability of the sheet-sheet interface. '
author:
- first_name: D.
  full_name: Köhler, D.
  last_name: Köhler
- first_name: R.
  full_name: Kupfer, R.
  last_name: Kupfer
- first_name: J.
  full_name: Troschitz, J.
  last_name: Troschitz
- first_name: M.
  full_name: Gude, M.
  last_name: Gude
citation:
  ama: Köhler D, Kupfer R, Troschitz J, Gude M. Clinching in In-situ CT – Experimental
    Study on Suitable Tool Materials. <i>ESAFORM 2021</i>. Published online 2021.
    doi:<a href="https://doi.org/10.25518/esaform21.2781">10.25518/esaform21.2781</a>
  apa: Köhler, D., Kupfer, R., Troschitz, J., &#38; Gude, M. (2021). Clinching in
    In-situ CT – Experimental Study on Suitable Tool Materials. <i>ESAFORM 2021</i>.
    <a href="https://doi.org/10.25518/esaform21.2781">https://doi.org/10.25518/esaform21.2781</a>
  bibtex: '@article{Köhler_Kupfer_Troschitz_Gude_2021, title={Clinching in In-situ
    CT – Experimental Study on Suitable Tool Materials}, DOI={<a href="https://doi.org/10.25518/esaform21.2781">10.25518/esaform21.2781</a>},
    journal={ESAFORM 2021}, author={Köhler, D. and Kupfer, R. and Troschitz, J. and
    Gude, M.}, year={2021} }'
  chicago: Köhler, D., R. Kupfer, J. Troschitz, and M. Gude. “Clinching in In-Situ
    CT – Experimental Study on Suitable Tool Materials.” <i>ESAFORM 2021</i>, 2021.
    <a href="https://doi.org/10.25518/esaform21.2781">https://doi.org/10.25518/esaform21.2781</a>.
  ieee: 'D. Köhler, R. Kupfer, J. Troschitz, and M. Gude, “Clinching in In-situ CT
    – Experimental Study on Suitable Tool Materials,” <i>ESAFORM 2021</i>, 2021, doi:
    <a href="https://doi.org/10.25518/esaform21.2781">10.25518/esaform21.2781</a>.'
  mla: Köhler, D., et al. “Clinching in In-Situ CT – Experimental Study on Suitable
    Tool Materials.” <i>ESAFORM 2021</i>, 2021, doi:<a href="https://doi.org/10.25518/esaform21.2781">10.25518/esaform21.2781</a>.
  short: D. Köhler, R. Kupfer, J. Troschitz, M. Gude, ESAFORM 2021 (2021).
date_created: 2022-03-28T13:39:26Z
date_updated: 2022-03-29T15:53:46Z
doi: 10.25518/esaform21.2781
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
publication: ESAFORM 2021
status: public
title: Clinching in In-situ CT – Experimental Study on Suitable Tool Materials
type: journal_article
user_id: '68518'
year: '2021'
...
---
_id: '30661'
abstract:
- lang: eng
  text: As lightweight design gains more and more attention, time and cost-efficient
    joining methods such as clinching are becoming more popular. A clinch point’s
    quality is usually determined by ex situ destructive analyses such as microsectioning.
    However, these methods do not yield the detection of phenomena occurring during
    loading such as elastic deformations and cracks that close after unloading. Alternatively,
    in situ computed tomography (in situ CT) can be used to investigate the loading
    process of clinch points. In this paper, a method for in situ CT analysis of a
    single-lap shear test with clinched metal sheets is presented at the example of
    a clinched joint with two 2 mm thick aluminum sheets. Furthermore, the potential
    of this method to validate numerical simulations is shown. Since the sheets’ surfaces
    are locally in contact with each other, the interface between both aluminum sheets
    and therefore the exact contour of the joining partners is difficult to identify
    in CT analyses. To compensate for this, the application of copper varnish between
    the sheets is investigated. The best in situ CT results are achieved with both
    sheets treated. It showed that with this treatment, in situ CT is suitable to
    properly observe the three-dimensional deformation behavior and to identify the
    failure modes.
author:
- first_name: D.
  full_name: Köhler, D.
  last_name: Köhler
- first_name: R.
  full_name: Kupfer, R.
  last_name: Kupfer
- first_name: J.
  full_name: Troschitz, J.
  last_name: Troschitz
- first_name: M.
  full_name: Gude, M.
  last_name: Gude
citation:
  ama: Köhler D, Kupfer R, Troschitz J, Gude M. In Situ Computed Tomography—Analysis
    of a Single-Lap Shear Test with Clinch Points. <i>Materials</i>. 2021;14:1859.
    doi:<a href="https://doi.org/10.3390/ma14081859">10.3390/ma14081859</a>
  apa: Köhler, D., Kupfer, R., Troschitz, J., &#38; Gude, M. (2021). In Situ Computed
    Tomography—Analysis of a Single-Lap Shear Test with Clinch Points. <i>Materials</i>,
    <i>14</i>, 1859. <a href="https://doi.org/10.3390/ma14081859">https://doi.org/10.3390/ma14081859</a>
  bibtex: '@article{Köhler_Kupfer_Troschitz_Gude_2021, title={In Situ Computed Tomography—Analysis
    of a Single-Lap Shear Test with Clinch Points}, volume={14}, DOI={<a href="https://doi.org/10.3390/ma14081859">10.3390/ma14081859</a>},
    journal={Materials}, author={Köhler, D. and Kupfer, R. and Troschitz, J. and Gude,
    M.}, year={2021}, pages={1859} }'
  chicago: 'Köhler, D., R. Kupfer, J. Troschitz, and M. Gude. “In Situ Computed Tomography—Analysis
    of a Single-Lap Shear Test with Clinch Points.” <i>Materials</i> 14 (2021): 1859.
    <a href="https://doi.org/10.3390/ma14081859">https://doi.org/10.3390/ma14081859</a>.'
  ieee: 'D. Köhler, R. Kupfer, J. Troschitz, and M. Gude, “In Situ Computed Tomography—Analysis
    of a Single-Lap Shear Test with Clinch Points,” <i>Materials</i>, vol. 14, p.
    1859, 2021, doi: <a href="https://doi.org/10.3390/ma14081859">10.3390/ma14081859</a>.'
  mla: Köhler, D., et al. “In Situ Computed Tomography—Analysis of a Single-Lap Shear
    Test with Clinch Points.” <i>Materials</i>, vol. 14, 2021, p. 1859, doi:<a href="https://doi.org/10.3390/ma14081859">10.3390/ma14081859</a>.
  short: D. Köhler, R. Kupfer, J. Troschitz, M. Gude, Materials 14 (2021) 1859.
date_created: 2022-03-28T13:41:29Z
date_updated: 2022-03-30T07:53:37Z
doi: 10.3390/ma14081859
intvolume: '        14'
language:
- iso: eng
page: '1859'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
publication: Materials
status: public
title: In Situ Computed Tomography—Analysis of a Single-Lap Shear Test with Clinch
  Points
type: journal_article
user_id: '68518'
volume: 14
year: '2021'
...
---
_id: '30719'
abstract:
- lang: eng
  text: Due to increasing demands regarding ecological and economic specifications
    in vehicle design, the effort required for production is continuously increasing.
    One trend is the increased use of multi-material systems, which are characterised
    by the use of different materials such as high-strength steels or aluminium alloys.
    In addition to the varying mechanical properties of the components, an increased
    number of variants accompanied by different geometries is leading to increasing
    challenges on body construction. For the assembly and connection of the individual
    components, conventional joining methods reach their limitations. Therefore, new
    joining methods are necessary, which feature properties of versatility and can
    adapt to process and disturbance variables. One way of achieving tailored joints
    is to use a tumbling self-piercing riveting process. For the design of the process
    route, numerical investigations are necessary for which a characterisation of
    the friction properties is necessary. This paper therefore investigates the contact
    and friction conditions that occur in a tumbling self-piercing riveting process.
    The individual contacts between the process components are identified and based
    on this, suitable processes for the characterisation of the friction factors -
    and coefficients are selected and performed.
author:
- first_name: S.
  full_name: Wituschek, S.
  last_name: Wituschek
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
citation:
  ama: Wituschek S, Lechner M. Friction Characterisation for a Tumbling Self-Piercing
    Riveting Process. <i>Key Engineering Materials</i>. 2021;883:27-34. doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.27">10.4028/www.scientific.net/kem.883.27</a>
  apa: Wituschek, S., &#38; Lechner, M. (2021). Friction Characterisation for a Tumbling
    Self-Piercing Riveting Process. <i>Key Engineering Materials</i>, <i>883</i>,
    27–34. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.27">https://doi.org/10.4028/www.scientific.net/kem.883.27</a>
  bibtex: '@article{Wituschek_Lechner_2021, title={Friction Characterisation for a
    Tumbling Self-Piercing Riveting Process}, volume={883}, DOI={<a href="https://doi.org/10.4028/www.scientific.net/kem.883.27">10.4028/www.scientific.net/kem.883.27</a>},
    journal={Key Engineering Materials}, author={Wituschek, S. and Lechner, M.}, year={2021},
    pages={27–34} }'
  chicago: 'Wituschek, S., and M. Lechner. “Friction Characterisation for a Tumbling
    Self-Piercing Riveting Process.” <i>Key Engineering Materials</i> 883 (2021):
    27–34. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.27">https://doi.org/10.4028/www.scientific.net/kem.883.27</a>.'
  ieee: 'S. Wituschek and M. Lechner, “Friction Characterisation for a Tumbling Self-Piercing
    Riveting Process,” <i>Key Engineering Materials</i>, vol. 883, pp. 27–34, 2021,
    doi: <a href="https://doi.org/10.4028/www.scientific.net/kem.883.27">10.4028/www.scientific.net/kem.883.27</a>.'
  mla: Wituschek, S., and M. Lechner. “Friction Characterisation for a Tumbling Self-Piercing
    Riveting Process.” <i>Key Engineering Materials</i>, vol. 883, 2021, pp. 27–34,
    doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.27">10.4028/www.scientific.net/kem.883.27</a>.
  short: S. Wituschek, M. Lechner, Key Engineering Materials 883 (2021) 27–34.
date_created: 2022-03-29T10:35:19Z
date_updated: 2022-03-29T15:54:33Z
doi: 10.4028/www.scientific.net/kem.883.27
intvolume: '       883'
language:
- iso: eng
page: 27-34
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Key Engineering Materials
status: public
title: Friction Characterisation for a Tumbling Self-Piercing Riveting Process
type: journal_article
user_id: '68518'
volume: 883
year: '2021'
...
---
_id: '30649'
abstract:
- lang: eng
  text: Nowadays, the production of modern lightweight structures, like a body in
    white structure requires a wide variety of mechanical joining processes. To fulfill
    the various demands, mechanical joining processes and joining elements (JE) are
    used. Very often, they are adapted to the application, which leads in turn to
    a numerous of different variants, high costs, and loss of the process chain versatility.
    To overcome this drawback, an innovative approach is the usage of individually
    produced and task-adapted JE, the so-called friction spun joint connectors (FSJC).
    These connectors can be modified in shape as well as in material properties. This
    flexibility offers high potential for lightweight design but also increases the
    necessary analytical effort regarding the forming process as well as the manufactured
    joint's properties. Therefore, a new analysis strategy based on the Finite-Element-Method
    (FEM) is proposed, which numerically determines the local load bearing capacity
    within a given joint in order to identify the critical regions for load transfer.
    The process of joining element manufacturing and the analysis strategy will be
    described in detail and optimization results of the joints are shown. Numerical
    results are discussed and possible recommendations for joint manufacturing are
    derived.
author:
- first_name: Christian
  full_name: Wischer, Christian
  id: '72219'
  last_name: Wischer
- first_name: Christian
  full_name: Steinfelder, Christian
  last_name: Steinfelder
- first_name: Werner
  full_name: Homberg, Werner
  last_name: Homberg
- first_name: Alexander
  full_name: Brosius, Alexander
  last_name: Brosius
citation:
  ama: 'Wischer C, Steinfelder C, Homberg W, Brosius A. Joining with Friction Spun
    Joint Connectors – Manufacturing and Analysis. <i>IOP Conference Series: Materials
    Science and Engineering</i>. 2021;1157:012007. doi:<a href="https://doi.org/10.1088/1757-899x/1157/1/012007">10.1088/1757-899x/1157/1/012007</a>'
  apa: 'Wischer, C., Steinfelder, C., Homberg, W., &#38; Brosius, A. (2021). Joining
    with Friction Spun Joint Connectors – Manufacturing and Analysis. <i>IOP Conference
    Series: Materials Science and Engineering</i>, <i>1157</i>, 012007. <a href="https://doi.org/10.1088/1757-899x/1157/1/012007">https://doi.org/10.1088/1757-899x/1157/1/012007</a>'
  bibtex: '@article{Wischer_Steinfelder_Homberg_Brosius_2021, title={Joining with
    Friction Spun Joint Connectors – Manufacturing and Analysis}, volume={1157}, DOI={<a
    href="https://doi.org/10.1088/1757-899x/1157/1/012007">10.1088/1757-899x/1157/1/012007</a>},
    journal={IOP Conference Series: Materials Science and Engineering}, author={Wischer,
    Christian and Steinfelder, Christian and Homberg, Werner and Brosius, Alexander},
    year={2021}, pages={012007} }'
  chicago: 'Wischer, Christian, Christian Steinfelder, Werner Homberg, and Alexander
    Brosius. “Joining with Friction Spun Joint Connectors – Manufacturing and Analysis.”
    <i>IOP Conference Series: Materials Science and Engineering</i> 1157 (2021): 012007.
    <a href="https://doi.org/10.1088/1757-899x/1157/1/012007">https://doi.org/10.1088/1757-899x/1157/1/012007</a>.'
  ieee: 'C. Wischer, C. Steinfelder, W. Homberg, and A. Brosius, “Joining with Friction
    Spun Joint Connectors – Manufacturing and Analysis,” <i>IOP Conference Series:
    Materials Science and Engineering</i>, vol. 1157, p. 012007, 2021, doi: <a href="https://doi.org/10.1088/1757-899x/1157/1/012007">10.1088/1757-899x/1157/1/012007</a>.'
  mla: 'Wischer, Christian, et al. “Joining with Friction Spun Joint Connectors –
    Manufacturing and Analysis.” <i>IOP Conference Series: Materials Science and Engineering</i>,
    vol. 1157, 2021, p. 012007, doi:<a href="https://doi.org/10.1088/1757-899x/1157/1/012007">10.1088/1757-899x/1157/1/012007</a>.'
  short: 'C. Wischer, C. Steinfelder, W. Homberg, A. Brosius, IOP Conference Series:
    Materials Science and Engineering 1157 (2021) 012007.'
date_created: 2022-03-28T12:46:21Z
date_updated: 2022-12-23T15:13:27Z
department:
- _id: '156'
- _id: '630'
doi: 10.1088/1757-899x/1157/1/012007
intvolume: '      1157'
language:
- iso: eng
page: '012007'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '147'
  name: 'TRR 285 – C03: TRR 285 - Subproject C03'
- _id: '132'
  name: 'TRR 285 - B: TRR 285 - Project Area B'
- _id: '140'
  name: 'TRR 285 – B01: TRR 285 - Subproject B01'
publication: 'IOP Conference Series: Materials Science and Engineering'
status: public
title: Joining with Friction Spun Joint Connectors – Manufacturing and Analysis
type: journal_article
user_id: '14931'
volume: 1157
year: '2021'
...
---
_id: '30702'
author:
- first_name: Christian
  full_name: Wischer, Christian
  id: '72219'
  last_name: Wischer
- first_name: Werner
  full_name: Homberg, Werner
  last_name: Homberg
citation:
  ama: 'Wischer C, Homberg W. A contribution on versatile process chains: joining
    with adaptive joining elements, formed by friction spinning. <i>Production Engineering</i>.
    Published online 2021. doi:<a href="https://doi.org/10.1007/s11740-021-01094-8">10.1007/s11740-021-01094-8</a>'
  apa: 'Wischer, C., &#38; Homberg, W. (2021). A contribution on versatile process
    chains: joining with adaptive joining elements, formed by friction spinning. <i>Production
    Engineering</i>. <a href="https://doi.org/10.1007/s11740-021-01094-8">https://doi.org/10.1007/s11740-021-01094-8</a>'
  bibtex: '@article{Wischer_Homberg_2021, title={A contribution on versatile process
    chains: joining with adaptive joining elements, formed by friction spinning},
    DOI={<a href="https://doi.org/10.1007/s11740-021-01094-8">10.1007/s11740-021-01094-8</a>},
    journal={Production Engineering}, author={Wischer, Christian and Homberg, Werner},
    year={2021} }'
  chicago: 'Wischer, Christian, and Werner Homberg. “A Contribution on Versatile Process
    Chains: Joining with Adaptive Joining Elements, Formed by Friction Spinning.”
    <i>Production Engineering</i>, 2021. <a href="https://doi.org/10.1007/s11740-021-01094-8">https://doi.org/10.1007/s11740-021-01094-8</a>.'
  ieee: 'C. Wischer and W. Homberg, “A contribution on versatile process chains: joining
    with adaptive joining elements, formed by friction spinning,” <i>Production Engineering</i>,
    2021, doi: <a href="https://doi.org/10.1007/s11740-021-01094-8">10.1007/s11740-021-01094-8</a>.'
  mla: 'Wischer, Christian, and Werner Homberg. “A Contribution on Versatile Process
    Chains: Joining with Adaptive Joining Elements, Formed by Friction Spinning.”
    <i>Production Engineering</i>, 2021, doi:<a href="https://doi.org/10.1007/s11740-021-01094-8">10.1007/s11740-021-01094-8</a>.'
  short: C. Wischer, W. Homberg, Production Engineering (2021).
date_created: 2022-03-29T09:22:51Z
date_updated: 2022-12-23T15:33:08Z
department:
- _id: '156'
- _id: '630'
doi: 10.1007/s11740-021-01094-8
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '147'
  name: 'TRR 285 – C03: TRR 285 - Subproject C03'
publication: Production Engineering
status: public
title: 'A contribution on versatile process chains: joining with adaptive joining
  elements, formed by friction spinning'
type: journal_article
user_id: '14931'
year: '2021'
...
---
_id: '30698'
author:
- first_name: B.
  full_name: Gröger, B.
  last_name: Gröger
- first_name: D.
  full_name: Köhler, D.
  last_name: Köhler
- first_name: J.
  full_name: Vorderbrüggen, J.
  last_name: Vorderbrüggen
- first_name: J.
  full_name: Troschitz, J.
  last_name: Troschitz
- first_name: R.
  full_name: Kupfer, R.
  last_name: Kupfer
- first_name: G.
  full_name: Meschut, G.
  last_name: Meschut
- first_name: M.
  full_name: Gude, M.
  last_name: Gude
citation:
  ama: Gröger B, Köhler D, Vorderbrüggen J, et al. Computed tomography investigation
    of the material structure in clinch joints in aluminium fibre-reinforced thermoplastic
    sheets. <i>Production Engineering</i>. Published online 2021. doi:<a href="https://doi.org/10.1007/s11740-021-01091-x">10.1007/s11740-021-01091-x</a>
  apa: Gröger, B., Köhler, D., Vorderbrüggen, J., Troschitz, J., Kupfer, R., Meschut,
    G., &#38; Gude, M. (2021). Computed tomography investigation of the material structure
    in clinch joints in aluminium fibre-reinforced thermoplastic sheets. <i>Production
    Engineering</i>. <a href="https://doi.org/10.1007/s11740-021-01091-x">https://doi.org/10.1007/s11740-021-01091-x</a>
  bibtex: '@article{Gröger_Köhler_Vorderbrüggen_Troschitz_Kupfer_Meschut_Gude_2021,
    title={Computed tomography investigation of the material structure in clinch joints
    in aluminium fibre-reinforced thermoplastic sheets}, DOI={<a href="https://doi.org/10.1007/s11740-021-01091-x">10.1007/s11740-021-01091-x</a>},
    journal={Production Engineering}, author={Gröger, B. and Köhler, D. and Vorderbrüggen,
    J. and Troschitz, J. and Kupfer, R. and Meschut, G. and Gude, M.}, year={2021}
    }'
  chicago: Gröger, B., D. Köhler, J. Vorderbrüggen, J. Troschitz, R. Kupfer, G. Meschut,
    and M. Gude. “Computed Tomography Investigation of the Material Structure in Clinch
    Joints in Aluminium Fibre-Reinforced Thermoplastic Sheets.” <i>Production Engineering</i>,
    2021. <a href="https://doi.org/10.1007/s11740-021-01091-x">https://doi.org/10.1007/s11740-021-01091-x</a>.
  ieee: 'B. Gröger <i>et al.</i>, “Computed tomography investigation of the material
    structure in clinch joints in aluminium fibre-reinforced thermoplastic sheets,”
    <i>Production Engineering</i>, 2021, doi: <a href="https://doi.org/10.1007/s11740-021-01091-x">10.1007/s11740-021-01091-x</a>.'
  mla: Gröger, B., et al. “Computed Tomography Investigation of the Material Structure
    in Clinch Joints in Aluminium Fibre-Reinforced Thermoplastic Sheets.” <i>Production
    Engineering</i>, 2021, doi:<a href="https://doi.org/10.1007/s11740-021-01091-x">10.1007/s11740-021-01091-x</a>.
  short: B. Gröger, D. Köhler, J. Vorderbrüggen, J. Troschitz, R. Kupfer, G. Meschut,
    M. Gude, Production Engineering (2021).
date_created: 2022-03-29T09:15:36Z
date_updated: 2023-01-02T11:18:51Z
department:
- _id: '157'
- _id: '630'
doi: 10.1007/s11740-021-01091-x
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '137'
  name: 'TRR 285 – A03: TRR 285 - Subproject A03'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
publication: Production Engineering
status: public
title: Computed tomography investigation of the material structure in clinch joints
  in aluminium fibre-reinforced thermoplastic sheets
type: journal_article
user_id: '14931'
year: '2021'
...
---
_id: '30701'
author:
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: J.
  full_name: Popp, J.
  last_name: Popp
- first_name: D.
  full_name: Drummer, D.
  last_name: Drummer
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
citation:
  ama: Römisch D, Popp J, Drummer D, Merklein M. Joining of CFRT-steel hybrid parts
    via hole-forming and subsequent pin caulking. <i>Production Engineering</i>. Published
    online 2021. doi:<a href="https://doi.org/10.1007/s11740-021-01093-9">10.1007/s11740-021-01093-9</a>
  apa: Römisch, D., Popp, J., Drummer, D., &#38; Merklein, M. (2021). Joining of CFRT-steel
    hybrid parts via hole-forming and subsequent pin caulking. <i>Production Engineering</i>.
    <a href="https://doi.org/10.1007/s11740-021-01093-9">https://doi.org/10.1007/s11740-021-01093-9</a>
  bibtex: '@article{Römisch_Popp_Drummer_Merklein_2021, title={Joining of CFRT-steel
    hybrid parts via hole-forming and subsequent pin caulking}, DOI={<a href="https://doi.org/10.1007/s11740-021-01093-9">10.1007/s11740-021-01093-9</a>},
    journal={Production Engineering}, author={Römisch, D. and Popp, J. and Drummer,
    D. and Merklein, M.}, year={2021} }'
  chicago: Römisch, D., J. Popp, D. Drummer, and M. Merklein. “Joining of CFRT-Steel
    Hybrid Parts via Hole-Forming and Subsequent Pin Caulking.” <i>Production Engineering</i>,
    2021. <a href="https://doi.org/10.1007/s11740-021-01093-9">https://doi.org/10.1007/s11740-021-01093-9</a>.
  ieee: 'D. Römisch, J. Popp, D. Drummer, and M. Merklein, “Joining of CFRT-steel
    hybrid parts via hole-forming and subsequent pin caulking,” <i>Production Engineering</i>,
    2021, doi: <a href="https://doi.org/10.1007/s11740-021-01093-9">10.1007/s11740-021-01093-9</a>.'
  mla: Römisch, D., et al. “Joining of CFRT-Steel Hybrid Parts via Hole-Forming and
    Subsequent Pin Caulking.” <i>Production Engineering</i>, 2021, doi:<a href="https://doi.org/10.1007/s11740-021-01093-9">10.1007/s11740-021-01093-9</a>.
  short: D. Römisch, J. Popp, D. Drummer, M. Merklein, Production Engineering (2021).
date_created: 2022-03-29T09:21:36Z
date_updated: 2023-01-02T11:20:14Z
department:
- _id: '630'
doi: 10.1007/s11740-021-01093-9
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
publication: Production Engineering
status: public
title: Joining of CFRT-steel hybrid parts via hole-forming and subsequent pin caulking
type: journal_article
user_id: '14931'
year: '2021'
...
---
_id: '30697'
author:
- first_name: R.
  full_name: Lafarge, R.
  last_name: Lafarge
- first_name: A.
  full_name: Wolf, A.
  last_name: Wolf
- first_name: C.
  full_name: Guilleaume, C.
  last_name: Guilleaume
- first_name: A.
  full_name: Brosius, A.
  last_name: Brosius
citation:
  ama: Lafarge R, Wolf A, Guilleaume C, Brosius A. A New Non-destructive Testing Method
    Applied to Clinching. <i>Minerals, Metals and Materials Series</i>. Published
    online 2021:1461. doi:<a href="https://doi.org/10.1007/978-3-030-75381-8_121">10.1007/978-3-030-75381-8_121</a>
  apa: Lafarge, R., Wolf, A., Guilleaume, C., &#38; Brosius, A. (2021). A New Non-destructive
    Testing Method Applied to Clinching. <i>Minerals, Metals and Materials Series</i>,
    1461. <a href="https://doi.org/10.1007/978-3-030-75381-8_121">https://doi.org/10.1007/978-3-030-75381-8_121</a>
  bibtex: '@article{Lafarge_Wolf_Guilleaume_Brosius_2021, title={A New Non-destructive
    Testing Method Applied to Clinching}, DOI={<a href="https://doi.org/10.1007/978-3-030-75381-8_121">10.1007/978-3-030-75381-8_121</a>},
    journal={Minerals, Metals and Materials Series}, author={Lafarge, R. and Wolf,
    A. and Guilleaume, C. and Brosius, A.}, year={2021}, pages={1461} }'
  chicago: Lafarge, R., A. Wolf, C. Guilleaume, and A. Brosius. “A New Non-Destructive
    Testing Method Applied to Clinching.” <i>Minerals, Metals and Materials Series</i>,
    2021, 1461. <a href="https://doi.org/10.1007/978-3-030-75381-8_121">https://doi.org/10.1007/978-3-030-75381-8_121</a>.
  ieee: 'R. Lafarge, A. Wolf, C. Guilleaume, and A. Brosius, “A New Non-destructive
    Testing Method Applied to Clinching,” <i>Minerals, Metals and Materials Series</i>,
    p. 1461, 2021, doi: <a href="https://doi.org/10.1007/978-3-030-75381-8_121">10.1007/978-3-030-75381-8_121</a>.'
  mla: Lafarge, R., et al. “A New Non-Destructive Testing Method Applied to Clinching.”
    <i>Minerals, Metals and Materials Series</i>, 2021, p. 1461, doi:<a href="https://doi.org/10.1007/978-3-030-75381-8_121">10.1007/978-3-030-75381-8_121</a>.
  short: R. Lafarge, A. Wolf, C. Guilleaume, A. Brosius, Minerals, Metals and Materials
    Series (2021) 1461.
date_created: 2022-03-29T09:14:12Z
date_updated: 2023-01-02T11:20:45Z
department:
- _id: '630'
doi: 10.1007/978-3-030-75381-8_121
language:
- iso: eng
page: '1461'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
publication: Minerals, Metals and Materials Series
status: public
title: A New Non-destructive Testing Method Applied to Clinching
type: journal_article
user_id: '14931'
year: '2021'
...
---
_id: '30684'
abstract:
- lang: eng
  text: Due to stricter emission targets in the mobility sector and the resulting
    trend towards lightweight construction in order to reduce weight and consequently
    emissions, multi-material systems that allow a material to be placed in the right
    quantity and in the right place are becoming increasingly important. One major
    challenge that is holding back the rapid and widespread use of multi-material
    systems is the lack of adequate joining processes that are suitable for joining
    dissimilar materials. Joining processes without auxiliary elements have the advantage
    of a reduced assembly effort and no additional added weight. Conventional joining
    processes without auxiliary elements, such as welding, clinching, or the use of
    adhesives, reach their limits due to different mechanical properties and chemical
    incompatibilities. A process with potential in the field of joining dissimilar
    materials is joining without an auxiliary element using pin structures. However,
    current pin manufacturing processes are mostly time-consuming or can only be integrated
    barely into existing industrial manufacturing processes due to their specific
    properties. For this reason, the present work investigates the production of single-
    and multi-pin structures from high-strength dual-phase steel HCT590X + Z (DP600,
    t0 = 1.5 mm) by cold extrusion directly out of the sheet metal. These structures
    are subsequently joined with an aluminium sheet (EN AW-6014-T4, t0 = 1.5 mm) by
    direct pin pressing. For a quantitative evaluation of the joint quality, tensile
    shear tests are carried out and the influence of different pin heights, pin number,
    and pin arrangements, as well as different joining strategies on the joint strength
    is experimentally evaluated. It is proven that a single pin structure with a diameter
    of 1.5 mm and an average height of 1.86 mm achieves a maximum tensile shear force
    of 1025 N. The results reveal that the formation of a form-fit during direct pin
    pressing is essential for the joint strength. By increasing the number of pins,
    a linear increase in force could be demonstrated, which is independent of the
    arrangement of the pin structures.
author:
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: M.
  full_name: Kraus, M.
  last_name: Kraus
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
citation:
  ama: Römisch D, Kraus M, Merklein M. Experimental study on joining by forming of
    hct590x + z and en-aw 6014 sheets using cold extruded pin structures. <i>Journal
    of Manufacturing and Materials Processing</i>. 2021;5:25. doi:<a href="https://doi.org/10.3390/jmmp5010025">10.3390/jmmp5010025</a>
  apa: Römisch, D., Kraus, M., &#38; Merklein, M. (2021). Experimental study on joining
    by forming of hct590x + z and en-aw 6014 sheets using cold extruded pin structures.
    <i>Journal of Manufacturing and Materials Processing</i>, <i>5</i>, 25. <a href="https://doi.org/10.3390/jmmp5010025">https://doi.org/10.3390/jmmp5010025</a>
  bibtex: '@article{Römisch_Kraus_Merklein_2021, title={Experimental study on joining
    by forming of hct590x + z and en-aw 6014 sheets using cold extruded pin structures},
    volume={5}, DOI={<a href="https://doi.org/10.3390/jmmp5010025">10.3390/jmmp5010025</a>},
    journal={Journal of Manufacturing and Materials Processing}, author={Römisch,
    D. and Kraus, M. and Merklein, M.}, year={2021}, pages={25} }'
  chicago: 'Römisch, D., M. Kraus, and M. Merklein. “Experimental Study on Joining
    by Forming of Hct590x + z and En-Aw 6014 Sheets Using Cold Extruded Pin Structures.”
    <i>Journal of Manufacturing and Materials Processing</i> 5 (2021): 25. <a href="https://doi.org/10.3390/jmmp5010025">https://doi.org/10.3390/jmmp5010025</a>.'
  ieee: 'D. Römisch, M. Kraus, and M. Merklein, “Experimental study on joining by
    forming of hct590x + z and en-aw 6014 sheets using cold extruded pin structures,”
    <i>Journal of Manufacturing and Materials Processing</i>, vol. 5, p. 25, 2021,
    doi: <a href="https://doi.org/10.3390/jmmp5010025">10.3390/jmmp5010025</a>.'
  mla: Römisch, D., et al. “Experimental Study on Joining by Forming of Hct590x +
    z and En-Aw 6014 Sheets Using Cold Extruded Pin Structures.” <i>Journal of Manufacturing
    and Materials Processing</i>, vol. 5, 2021, p. 25, doi:<a href="https://doi.org/10.3390/jmmp5010025">10.3390/jmmp5010025</a>.
  short: D. Römisch, M. Kraus, M. Merklein, Journal of Manufacturing and Materials
    Processing 5 (2021) 25.
date_created: 2022-03-29T08:48:14Z
date_updated: 2023-01-02T11:47:27Z
department:
- _id: '630'
doi: 10.3390/jmmp5010025
intvolume: '         5'
language:
- iso: eng
page: '25'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
publication: Journal of Manufacturing and Materials Processing
status: public
title: Experimental study on joining by forming of hct590x + z and en-aw 6014 sheets
  using cold extruded pin structures
type: journal_article
user_id: '14931'
volume: 5
year: '2021'
...
---
_id: '30682'
abstract:
- lang: eng
  text: 'Lightweight constructions become more and more important, especially in the
    mobility sector. In this industry, the increasingly strict regulations regarding
    the emissions of carbon dioxide can be achieved to a certain extent by reducing
    the vehicle weight. Thus, multi-material systems are used. Conventional joining
    techniques reach their limits when joining different materials due to different
    thermal expansion, unequal stiffness or chemical incompatibilities. This is why
    additional joining elements or adhesives are used. These must be viewed critically
    regarding a lightweight and resource-efficient production, since they add weight
    or complicate the recycling process of these components. Consequently, there is
    a great and growing need for new versatile joining technologies in order to overcome
    these challenges and to be able to react to changing process parameters and boundary
    conditions. Joining without an auxiliary element using pin structures formed directly
    from the sheet metal plane is one approach to meet these challenges. These pin
    structures are then joined by direct pressing into the joining partner. This is
    possible with a variety of material combinations, but is advantageous with regard
    to continuous fibre-reinforced thermoplastic composites (CFRTP), as the fibres
    do not have to be cut when joining CFRTP using pin structures. In this paper,
    the formability of pin structures made of a dual-phase steel DP600 (HCT590X +
    Z) is investigated. The extruded pin structures are joined by direct pin pressing
    with an EN AW-6014 to form tensile shear specimens. Different joining strategies
    are investigated to compare their influence on the joint strength. The results
    have shown that it is feasible to form suitable pins from a DP600 dual-phase steel
    to produce reliable connections with an aluminium sheet joined by direct pin pressing. '
author:
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: M.
  full_name: Kraus, M.
  last_name: Kraus
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
citation:
  ama: Römisch D, Kraus M, Merklein M. Investigation of Different Joining by Forming
    Strategies when Connecting Different Metals without Auxiliary Elements. <i>Key
    Engineering Materials</i>. 2021;883:19-26. doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.19">10.4028/www.scientific.net/kem.883.19</a>
  apa: Römisch, D., Kraus, M., &#38; Merklein, M. (2021). Investigation of Different
    Joining by Forming Strategies when Connecting Different Metals without Auxiliary
    Elements. <i>Key Engineering Materials</i>, <i>883</i>, 19–26. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.19">https://doi.org/10.4028/www.scientific.net/kem.883.19</a>
  bibtex: '@article{Römisch_Kraus_Merklein_2021, title={Investigation of Different
    Joining by Forming Strategies when Connecting Different Metals without Auxiliary
    Elements}, volume={883}, DOI={<a href="https://doi.org/10.4028/www.scientific.net/kem.883.19">10.4028/www.scientific.net/kem.883.19</a>},
    journal={Key Engineering Materials}, author={Römisch, D. and Kraus, M. and Merklein,
    M.}, year={2021}, pages={19–26} }'
  chicago: 'Römisch, D., M. Kraus, and M. Merklein. “Investigation of Different Joining
    by Forming Strategies When Connecting Different Metals without Auxiliary Elements.”
    <i>Key Engineering Materials</i> 883 (2021): 19–26. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.19">https://doi.org/10.4028/www.scientific.net/kem.883.19</a>.'
  ieee: 'D. Römisch, M. Kraus, and M. Merklein, “Investigation of Different Joining
    by Forming Strategies when Connecting Different Metals without Auxiliary Elements,”
    <i>Key Engineering Materials</i>, vol. 883, pp. 19–26, 2021, doi: <a href="https://doi.org/10.4028/www.scientific.net/kem.883.19">10.4028/www.scientific.net/kem.883.19</a>.'
  mla: Römisch, D., et al. “Investigation of Different Joining by Forming Strategies
    When Connecting Different Metals without Auxiliary Elements.” <i>Key Engineering
    Materials</i>, vol. 883, 2021, pp. 19–26, doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.19">10.4028/www.scientific.net/kem.883.19</a>.
  short: D. Römisch, M. Kraus, M. Merklein, Key Engineering Materials 883 (2021) 19–26.
date_created: 2022-03-29T08:45:16Z
date_updated: 2023-01-02T11:47:47Z
department:
- _id: '630'
doi: 10.4028/www.scientific.net/kem.883.19
intvolume: '       883'
language:
- iso: eng
page: 19-26
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
publication: Key Engineering Materials
status: public
title: Investigation of Different Joining by Forming Strategies when Connecting Different
  Metals without Auxiliary Elements
type: journal_article
user_id: '14931'
volume: 883
year: '2021'
...
---
_id: '30718'
abstract:
- lang: eng
  text: The growing demands of resource-saving processes and products are leading
    to increasing importance of lightweight construction for the automotive industry.
    One approach is multi-material design, which uses high-strength steels and aluminium
    alloys in the production of vehicle bodies. Therefore, reliable processes for
    joining components with different mechanical properties and geometries are necessary.
    As conventional joining processes reach their limits, new versatile processes
    and methods are required which can adapt to different process conditions and disturbance
    variables. A widely used joining process to join different materials is self-piercing
    riveting as a joining by forming method, however it is characterised as inflexible
    to changing process conditions due to a linear process kinematic and rigid dies.
    An approach to extend the process limits is the application of a tumbling kinematic
    for the punch. Thus, an adapted tumbling strategy can be used to influence the
    joining process and to achieve a controlled material flow in order to manufacture
    tailored joints. For the fundamental investigation of the process, numerical investigations
    are necessary. In order to achieve high model quality a precise material modelling
    is crucial. Therefore, a characterisation of the materials HCT590X+Z and EN AW-6014
    as typical materials of multi-material mixes and the rivet material 38B2 is performed.
    Due to the different stress conditions during tumbling self-piercing riveting
    suitable characterisation methods are selected and carried out.
author:
- first_name: S.
  full_name: Wituschek, S.
  last_name: Wituschek
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
citation:
  ama: Wituschek S, Lechner M. Material characterisation methods for a tumbling self-piercing
    riveting process. <i>ESAFORM 2021</i>. Published online 2021. doi:<a href="https://doi.org/10.25518/esaform21.398">10.25518/esaform21.398</a>
  apa: Wituschek, S., &#38; Lechner, M. (2021). Material characterisation methods
    for a tumbling self-piercing riveting process. <i>ESAFORM 2021</i>. <a href="https://doi.org/10.25518/esaform21.398">https://doi.org/10.25518/esaform21.398</a>
  bibtex: '@article{Wituschek_Lechner_2021, title={Material characterisation methods
    for a tumbling self-piercing riveting process}, DOI={<a href="https://doi.org/10.25518/esaform21.398">10.25518/esaform21.398</a>},
    journal={ESAFORM 2021}, author={Wituschek, S. and Lechner, M.}, year={2021} }'
  chicago: Wituschek, S., and M. Lechner. “Material Characterisation Methods for a
    Tumbling Self-Piercing Riveting Process.” <i>ESAFORM 2021</i>, 2021. <a href="https://doi.org/10.25518/esaform21.398">https://doi.org/10.25518/esaform21.398</a>.
  ieee: 'S. Wituschek and M. Lechner, “Material characterisation methods for a tumbling
    self-piercing riveting process,” <i>ESAFORM 2021</i>, 2021, doi: <a href="https://doi.org/10.25518/esaform21.398">10.25518/esaform21.398</a>.'
  mla: Wituschek, S., and M. Lechner. “Material Characterisation Methods for a Tumbling
    Self-Piercing Riveting Process.” <i>ESAFORM 2021</i>, 2021, doi:<a href="https://doi.org/10.25518/esaform21.398">10.25518/esaform21.398</a>.
  short: S. Wituschek, M. Lechner, ESAFORM 2021 (2021).
date_created: 2022-03-29T10:34:25Z
date_updated: 2023-01-02T11:47:03Z
department:
- _id: '630'
doi: 10.25518/esaform21.398
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: ESAFORM 2021
status: public
title: Material characterisation methods for a tumbling self-piercing riveting process
type: journal_article
user_id: '14931'
year: '2021'
...
---
_id: '30683'
abstract:
- lang: eng
  text: 'When joining lightweight parts of various materials, clinching is a cost
    efficient solution. In a production line, the quality of a clinch point is primarily
    controlled by measurement of dimensions, which are accessible from outside. However,
    methods such as visual testing and measuring the bottom thickness as well as the
    outer diameter are not able to deliver any information about the most significant
    geometrical characteristic of the clinch point, neck thickness and undercut. Furthermore,
    ex-situ destructive methods such as microsectioning cannot detect elastic deformations
    and cracks that close after unloading. In order to exceed the current limits,
    a new non-destructive in-situ testing method for the clinching process is necessary.
    This work proposes a concept to characterize clinch points in-situ by combining
    two complementary non-destructive methods, namely, computed tomography (CT) and
    ultrasonic testing. Firstly, clinch points with different geometrical characteristics
    are analysed experimentally using ex-situ CT to get a highly spatially resolved
    3D-image of the object. In this context, highly X-ray attenuating materials enhancing
    the visibility of the sheet-sheet interface are investigated. Secondly, the test
    specimens are modelled using finite element method (FEM) and a transient dynamic
    analysis (TDA) is conducted to study the effect of the geometrical differences
    on the deformation energy and to qualify the TDA as a fast in-situ non-destructive
    method for characterizing clinch points at high temporal resolution. '
author:
- first_name: D.
  full_name: Köhler, D.
  last_name: Köhler
- first_name: B.
  full_name: Sadeghian, B.
  last_name: Sadeghian
- first_name: R.
  full_name: Kupfer, R.
  last_name: Kupfer
- first_name: J.
  full_name: Troschitz, J.
  last_name: Troschitz
- first_name: M.
  full_name: Gude, M.
  last_name: Gude
- first_name: A.
  full_name: Brosius, A.
  last_name: Brosius
citation:
  ama: Köhler D, Sadeghian B, Kupfer R, Troschitz J, Gude M, Brosius A. A Method for
    Characterization of Geometric Deviations in Clinch Points with Computed Tomography
    and Transient Dynamic Analysis. <i>Key Engineering Materials</i>. 2021;883:89-96.
    doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.89">10.4028/www.scientific.net/kem.883.89</a>
  apa: Köhler, D., Sadeghian, B., Kupfer, R., Troschitz, J., Gude, M., &#38; Brosius,
    A. (2021). A Method for Characterization of Geometric Deviations in Clinch Points
    with Computed Tomography and Transient Dynamic Analysis. <i>Key Engineering Materials</i>,
    <i>883</i>, 89–96. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.89">https://doi.org/10.4028/www.scientific.net/kem.883.89</a>
  bibtex: '@article{Köhler_Sadeghian_Kupfer_Troschitz_Gude_Brosius_2021, title={A
    Method for Characterization of Geometric Deviations in Clinch Points with Computed
    Tomography and Transient Dynamic Analysis}, volume={883}, DOI={<a href="https://doi.org/10.4028/www.scientific.net/kem.883.89">10.4028/www.scientific.net/kem.883.89</a>},
    journal={Key Engineering Materials}, author={Köhler, D. and Sadeghian, B. and
    Kupfer, R. and Troschitz, J. and Gude, M. and Brosius, A.}, year={2021}, pages={89–96}
    }'
  chicago: 'Köhler, D., B. Sadeghian, R. Kupfer, J. Troschitz, M. Gude, and A. Brosius.
    “A Method for Characterization of Geometric Deviations in Clinch Points with Computed
    Tomography and Transient Dynamic Analysis.” <i>Key Engineering Materials</i> 883
    (2021): 89–96. <a href="https://doi.org/10.4028/www.scientific.net/kem.883.89">https://doi.org/10.4028/www.scientific.net/kem.883.89</a>.'
  ieee: 'D. Köhler, B. Sadeghian, R. Kupfer, J. Troschitz, M. Gude, and A. Brosius,
    “A Method for Characterization of Geometric Deviations in Clinch Points with Computed
    Tomography and Transient Dynamic Analysis,” <i>Key Engineering Materials</i>,
    vol. 883, pp. 89–96, 2021, doi: <a href="https://doi.org/10.4028/www.scientific.net/kem.883.89">10.4028/www.scientific.net/kem.883.89</a>.'
  mla: Köhler, D., et al. “A Method for Characterization of Geometric Deviations in
    Clinch Points with Computed Tomography and Transient Dynamic Analysis.” <i>Key
    Engineering Materials</i>, vol. 883, 2021, pp. 89–96, doi:<a href="https://doi.org/10.4028/www.scientific.net/kem.883.89">10.4028/www.scientific.net/kem.883.89</a>.
  short: D. Köhler, B. Sadeghian, R. Kupfer, J. Troschitz, M. Gude, A. Brosius, Key
    Engineering Materials 883 (2021) 89–96.
date_created: 2022-03-29T08:46:40Z
date_updated: 2023-01-02T11:48:16Z
department:
- _id: '630'
doi: 10.4028/www.scientific.net/kem.883.89
intvolume: '       883'
language:
- iso: eng
page: 89-96
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
publication: Key Engineering Materials
status: public
title: A Method for Characterization of Geometric Deviations in Clinch Points with
  Computed Tomography and Transient Dynamic Analysis
type: journal_article
user_id: '14931'
volume: 883
year: '2021'
...
---
_id: '30685'
abstract:
- lang: eng
  text: Joints are an essential part of modern (lightweight) structures in a broad
    variety of applications. The reason for this is the rapidly increasing number
    of different material combinations needing to be joined in application areas like
    the automotive industry. It is currently common to use numerous auxiliary or standardized
    elements instead of individually adapted joining elements. This leads to a large
    number of different joining elements per product and thus to high costs. An innovative
    approach to overcoming this issue is the design, manufacture and setting of joint-specific
    joining elements. A good candidate for the manufacture of adapted joining elements
    of this type is the so-called friction spinning process. The joining elements
    formed in this way can be specifically adapted to the application in question
    in terms of both shape and mechanical properties. The part geometry required for
    the properties of a given joint is formed using a universal forming tool. This
    makes it possible to form a wide variety of sub geometries for the auxiliary joining
    part as a function of the prevailing joint condition, using a single forming tool
    and starting from the same semi-finished bar material. By applying different process
    strategies for the rotational speed and feed rate during the forming operation,
    the same part geometry can even be given different local mechanical properties.
    The following contribution presents the results of ongoing research work and includes
    the process concept, process properties, tooling and the results of experimental
    investigations into the joining of two sheet metal parts with help of this new
    joining process.
author:
- first_name: E.
  full_name: Wiens, E.
  last_name: Wiens
- first_name: C.
  full_name: Wischer, C.
  last_name: Wischer
- first_name: W.
  full_name: Homberg, W.
  last_name: Homberg
citation:
  ama: Wiens E, Wischer C, Homberg W. Development of a novel adaptive joining technology
    employing friction-spun joint connectors (FSJC). <i>ESAFORM</i>. Published online
    2021:4682. doi:<a href="https://doi.org/10.25518/esaform21.4682">10.25518/esaform21.4682</a>
  apa: Wiens, E., Wischer, C., &#38; Homberg, W. (2021). Development of a novel adaptive
    joining technology employing friction-spun joint connectors (FSJC). <i>ESAFORM</i>,
    4682. <a href="https://doi.org/10.25518/esaform21.4682">https://doi.org/10.25518/esaform21.4682</a>
  bibtex: '@article{Wiens_Wischer_Homberg_2021, title={Development of a novel adaptive
    joining technology employing friction-spun joint connectors (FSJC)}, DOI={<a href="https://doi.org/10.25518/esaform21.4682">10.25518/esaform21.4682</a>},
    journal={ESAFORM}, author={Wiens, E. and Wischer, C. and Homberg, W.}, year={2021},
    pages={4682} }'
  chicago: Wiens, E., C. Wischer, and W. Homberg. “Development of a Novel Adaptive
    Joining Technology Employing Friction-Spun Joint Connectors (FSJC).” <i>ESAFORM</i>,
    2021, 4682. <a href="https://doi.org/10.25518/esaform21.4682">https://doi.org/10.25518/esaform21.4682</a>.
  ieee: 'E. Wiens, C. Wischer, and W. Homberg, “Development of a novel adaptive joining
    technology employing friction-spun joint connectors (FSJC),” <i>ESAFORM</i>, p.
    4682, 2021, doi: <a href="https://doi.org/10.25518/esaform21.4682">10.25518/esaform21.4682</a>.'
  mla: Wiens, E., et al. “Development of a Novel Adaptive Joining Technology Employing
    Friction-Spun Joint Connectors (FSJC).” <i>ESAFORM</i>, 2021, p. 4682, doi:<a
    href="https://doi.org/10.25518/esaform21.4682">10.25518/esaform21.4682</a>.
  short: E. Wiens, C. Wischer, W. Homberg, ESAFORM (2021) 4682.
date_created: 2022-03-29T08:49:33Z
date_updated: 2023-01-02T11:49:31Z
department:
- _id: '630'
doi: 10.25518/esaform21.4682
language:
- iso: eng
page: '4682'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '147'
  name: 'TRR 285 – C03: TRR 285 - Subproject C03'
publication: ESAFORM
status: public
title: Development of a novel adaptive joining technology employing friction-spun
  joint connectors (FSJC)
type: journal_article
user_id: '14931'
year: '2021'
...
---
_id: '24537'
article_number: '012005'
author:
- first_name: Moritz
  full_name: Neuser, Moritz
  id: '32340'
  last_name: Neuser
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: M
  full_name: Busch, M
  last_name: Busch
- first_name: Olexandr
  full_name: Grydin, Olexandr
  id: '43822'
  last_name: Grydin
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Mirko
  full_name: Schaper, Mirko
  id: '43720'
  last_name: Schaper
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: T
  full_name: Hausotte, T
  last_name: Hausotte
citation:
  ama: 'Neuser M, Kappe F, Busch M, et al. Joining suitability of cast aluminium for
    self-piercing riveting. <i>IOP Conference Series: Materials Science and Engineering</i>.
    Published online 2021. doi:<a href="https://doi.org/10.1088/1757-899x/1157/1/012005">10.1088/1757-899x/1157/1/012005</a>'
  apa: 'Neuser, M., Kappe, F., Busch, M., Grydin, O., Bobbert, M., Schaper, M., Meschut,
    G., &#38; Hausotte, T. (2021). Joining suitability of cast aluminium for self-piercing
    riveting. <i>IOP Conference Series: Materials Science and Engineering</i>, Article
    012005. <a href="https://doi.org/10.1088/1757-899x/1157/1/012005">https://doi.org/10.1088/1757-899x/1157/1/012005</a>'
  bibtex: '@article{Neuser_Kappe_Busch_Grydin_Bobbert_Schaper_Meschut_Hausotte_2021,
    title={Joining suitability of cast aluminium for self-piercing riveting}, DOI={<a
    href="https://doi.org/10.1088/1757-899x/1157/1/012005">10.1088/1757-899x/1157/1/012005</a>},
    number={012005}, journal={IOP Conference Series: Materials Science and Engineering},
    author={Neuser, Moritz and Kappe, Fabian and Busch, M and Grydin, Olexandr and
    Bobbert, Mathias and Schaper, Mirko and Meschut, Gerson and Hausotte, T}, year={2021}
    }'
  chicago: 'Neuser, Moritz, Fabian Kappe, M Busch, Olexandr Grydin, Mathias Bobbert,
    Mirko Schaper, Gerson Meschut, and T Hausotte. “Joining Suitability of Cast Aluminium
    for Self-Piercing Riveting.” <i>IOP Conference Series: Materials Science and Engineering</i>,
    2021. <a href="https://doi.org/10.1088/1757-899x/1157/1/012005">https://doi.org/10.1088/1757-899x/1157/1/012005</a>.'
  ieee: 'M. Neuser <i>et al.</i>, “Joining suitability of cast aluminium for self-piercing
    riveting,” <i>IOP Conference Series: Materials Science and Engineering</i>, Art.
    no. 012005, 2021, doi: <a href="https://doi.org/10.1088/1757-899x/1157/1/012005">10.1088/1757-899x/1157/1/012005</a>.'
  mla: 'Neuser, Moritz, et al. “Joining Suitability of Cast Aluminium for Self-Piercing
    Riveting.” <i>IOP Conference Series: Materials Science and Engineering</i>, 012005,
    2021, doi:<a href="https://doi.org/10.1088/1757-899x/1157/1/012005">10.1088/1757-899x/1157/1/012005</a>.'
  short: 'M. Neuser, F. Kappe, M. Busch, O. Grydin, M. Bobbert, M. Schaper, G. Meschut,
    T. Hausotte, IOP Conference Series: Materials Science and Engineering (2021).'
date_created: 2021-09-15T18:22:16Z
date_updated: 2024-03-14T15:23:15Z
department:
- _id: '9'
- _id: '158'
- _id: '157'
- _id: '630'
doi: 10.1088/1757-899x/1157/1/012005
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '136'
  name: 'TRR 285 – A02: TRR 285 - Subproject A02'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
- _id: '149'
  name: 'TRR 285 – C05: TRR 285 - Subproject C05'
publication: 'IOP Conference Series: Materials Science and Engineering'
publication_identifier:
  issn:
  - 1757-8981
  - 1757-899X
publication_status: published
quality_controlled: '1'
status: public
title: Joining suitability of cast aluminium for self-piercing riveting
type: journal_article
user_id: '32340'
year: '2021'
...
