---
_id: '64678'
abstract:
- lang: eng
  text: "One of the major topics in the modern automotive industry is reducing emissions
    and increasing the mileage\r\nrange. To tackle this challenge, on the one hand,
    modifying the powertrain system is a possibility, and on the\r\nother hand, lightweight
    design offers various possibilities. Multi-Material Design (MMD) involves designing
    car\r\nbodies that combine different materials that require joining. Given the
    variety of materials, mechanical joining\r\nprocesses are preferred. Especially
    the current development of the Giga/Mega-casting process concerning\r\naluminium
    casting and the subsequent mechanical joining illustrates the challenges of this
    material group. In car\r\nproduction, aluminium castings are mainly made from
    aluminium-silicon (AlSi) alloys. Ultimately, the alloy\r\nsystem's insufficient
    ductility leads to crack initiation during mechanical joining. Cast parts are
    therefore often\r\nused in areas of the car body that are exposed to high-pressure
    loads. For example, self-piercing riveting (SPR) is\r\nused due to its high load-bearing
    capacity. In this study, improved joinability is demonstrated by influencing the\r\nmicrostructure
    through tailored solidification rates and a developed heat-treatment chain strategy
    adapted for\r\nhypoeutectic AlSi systems. Data on microstructure, mechanical,
    and joining properties are used to develop a\r\nsolidification-joining correlation
    for the SPR process across a range of Si contents and solidification rates. The\r\npurpose
    is to develop the ability to produce suitable aluminium castings with sufficient
    joinability, thereby\r\nimproving versatility."
article_type: original
author:
- first_name: Moritz
  full_name: Neuser, Moritz
  id: '32340'
  last_name: Neuser
- first_name: Pia Katharina
  full_name: Kaimann, Pia Katharina
  id: '44935'
  last_name: Kaimann
- first_name: Ina
  full_name: Stratmann, Ina
  last_name: Stratmann
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Johann Moritz Benedikt
  full_name: Klöckner, Johann Moritz Benedikt
  last_name: Klöckner
- first_name: Moritz
  full_name: Mann, Moritz
  last_name: Mann
- first_name: Kay-Peter
  full_name: Hoyer, Kay-Peter
  id: '48411'
  last_name: Hoyer
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Mirko
  full_name: Schaper, Mirko
  id: '43720'
  last_name: Schaper
citation:
  ama: Neuser M, Kaimann PK, Stratmann I, et al. Solidification-joinability correlation
    of hypoeutectic aluminium casting alloys for self-piercing riveting (SPR). <i>Journal
    of Manufacturing Processes</i>. 2026;164. doi:<a href="https://doi.org/10.1016/j.jmapro.2026.02.040">https://doi.org/10.1016/j.jmapro.2026.02.040</a>
  apa: Neuser, M., Kaimann, P. K., Stratmann, I., Bobbert, M., Klöckner, J. M. B.,
    Mann, M., Hoyer, K.-P., Meschut, G., &#38; Schaper, M. (2026). Solidification-joinability
    correlation of hypoeutectic aluminium casting alloys for self-piercing riveting
    (SPR). <i>Journal of Manufacturing Processes</i>, <i>164</i>. <a href="https://doi.org/10.1016/j.jmapro.2026.02.040">https://doi.org/10.1016/j.jmapro.2026.02.040</a>
  bibtex: '@article{Neuser_Kaimann_Stratmann_Bobbert_Klöckner_Mann_Hoyer_Meschut_Schaper_2026,
    title={Solidification-joinability correlation of hypoeutectic aluminium casting
    alloys for self-piercing riveting (SPR)}, volume={164}, DOI={<a href="https://doi.org/10.1016/j.jmapro.2026.02.040">https://doi.org/10.1016/j.jmapro.2026.02.040</a>},
    journal={Journal of Manufacturing Processes}, publisher={Elsevier}, author={Neuser,
    Moritz and Kaimann, Pia Katharina and Stratmann, Ina and Bobbert, Mathias and
    Klöckner, Johann Moritz Benedikt and Mann, Moritz and Hoyer, Kay-Peter and Meschut,
    Gerson and Schaper, Mirko}, year={2026} }'
  chicago: Neuser, Moritz, Pia Katharina Kaimann, Ina Stratmann, Mathias Bobbert,
    Johann Moritz Benedikt Klöckner, Moritz Mann, Kay-Peter Hoyer, Gerson Meschut,
    and Mirko Schaper. “Solidification-Joinability Correlation of Hypoeutectic Aluminium
    Casting Alloys for Self-Piercing Riveting (SPR).” <i>Journal of Manufacturing
    Processes</i> 164 (2026). <a href="https://doi.org/10.1016/j.jmapro.2026.02.040">https://doi.org/10.1016/j.jmapro.2026.02.040</a>.
  ieee: 'M. Neuser <i>et al.</i>, “Solidification-joinability correlation of hypoeutectic
    aluminium casting alloys for self-piercing riveting (SPR),” <i>Journal of Manufacturing
    Processes</i>, vol. 164, 2026, doi: <a href="https://doi.org/10.1016/j.jmapro.2026.02.040">https://doi.org/10.1016/j.jmapro.2026.02.040</a>.'
  mla: Neuser, Moritz, et al. “Solidification-Joinability Correlation of Hypoeutectic
    Aluminium Casting Alloys for Self-Piercing Riveting (SPR).” <i>Journal of Manufacturing
    Processes</i>, vol. 164, Elsevier, 2026, doi:<a href="https://doi.org/10.1016/j.jmapro.2026.02.040">https://doi.org/10.1016/j.jmapro.2026.02.040</a>.
  short: M. Neuser, P.K. Kaimann, I. Stratmann, M. Bobbert, J.M.B. Klöckner, M. Mann,
    K.-P. Hoyer, G. Meschut, M. Schaper, Journal of Manufacturing Processes 164 (2026).
date_created: 2026-02-26T11:21:24Z
date_updated: 2026-02-26T11:22:03Z
department:
- _id: '43'
- _id: '158'
- _id: '157'
- _id: '321'
doi: https://doi.org/10.1016/j.jmapro.2026.02.040
funded_apc: '1'
intvolume: '       164'
keyword:
- Mechanical joining
- Aluminium
- Self-piercing riveting
- Casting
- Microstructure
- Joinability AlSi-alloys
language:
- iso: eng
project:
- _id: '131'
  name: TRR 285 - Project Area A
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '136'
  name: TRR 285 - Subproject A02
- _id: '146'
  name: TRR 285 - Subproject C02
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
publication: Journal of Manufacturing Processes
publication_status: published
publisher: Elsevier
quality_controlled: '1'
status: public
title: Solidification-joinability correlation of hypoeutectic aluminium casting alloys
  for self-piercing riveting (SPR)
type: journal_article
user_id: '32340'
volume: 164
year: '2026'
...
---
_id: '60440'
abstract:
- lang: eng
  text: The versatile self-pierce riveting (V-SPR) is a further development of semi-tubular
    self-pierce riveting. V-SPR enables adaptation to changing boundary conditions,
    such as a change in the material thickness combination, without varying the rivet
    die combination due to increased punch actuation and the use of multi-range capable
    rivets [1]. The inner punch first sets the rivet. The outer punch then forms the
    rivet head to the respective sheet thickness. For this, the rivet requires a hard
    shank and a ductile rivet head, which is achieved by an inductive local hardening
    process [2]. Until now, the joint formation of rivets with graded hardness profile
    has been challenging to estimate in the FEM simulation due to the inhomogeneous
    material conditions in the rivet. In this study, a method capable of reproducing
    the experimentally determined hardness levels of rivets in detail is shown. This
    FE model enables the realistic modelling of the mechanical properties of the rivet
    on the basis of the hardness profile in order to predict the correct deformation
    processes and stresses during the riveting process. First, the detailed experimental
    hardness mapping of the locally heat-treated rivets is transferred into the FE
    model. The FEM material model can predict the local strength of the rivet based
    on hardness by scaling the flow curves. To estimate the predictive capability
    of the FEM model, the joint formation of rivets with different graded hardness
    profiles is compared experimentally and simulative. Based on the validated model,
    the influence of different rivet hardness profiles on the joint formation is analysed
    numerically. By adapting the material model, a high level of correlation between
    the experiment's joint formation and the simulation can be achieved.
author:
- first_name: Pia Katharina
  full_name: Holtkamp, Pia Katharina
  id: '44935'
  last_name: Holtkamp
- first_name: Christian Roman
  full_name: Bielak, Christian Roman
  id: '34782'
  last_name: Bielak
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Holtkamp PK, Bielak CR, Bobbert M, Meschut G. Simulation of the joining process
    of graded hardened multi-range capable rivets. In: <i>Materials Research Proceedings</i>.
    Vol 54. Materials Research Forum LLC; 2025. doi:<a href="https://doi.org/10.21741/9781644903599-153">10.21741/9781644903599-153</a>'
  apa: Holtkamp, P. K., Bielak, C. R., Bobbert, M., &#38; Meschut, G. (2025). Simulation
    of the joining process of graded hardened multi-range capable rivets. <i>Materials
    Research Proceedings</i>, <i>54</i>. <a href="https://doi.org/10.21741/9781644903599-153">https://doi.org/10.21741/9781644903599-153</a>
  bibtex: '@inproceedings{Holtkamp_Bielak_Bobbert_Meschut_2025, title={Simulation
    of the joining process of graded hardened multi-range capable rivets}, volume={54},
    DOI={<a href="https://doi.org/10.21741/9781644903599-153">10.21741/9781644903599-153</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Holtkamp, Pia Katharina and Bielak, Christian Roman and Bobbert,
    Mathias and Meschut, Gerson}, year={2025} }'
  chicago: Holtkamp, Pia Katharina, Christian Roman Bielak, Mathias Bobbert, and Gerson
    Meschut. “Simulation of the Joining Process of Graded Hardened Multi-Range Capable
    Rivets.” In <i>Materials Research Proceedings</i>, Vol. 54. Materials Research
    Forum LLC, 2025. <a href="https://doi.org/10.21741/9781644903599-153">https://doi.org/10.21741/9781644903599-153</a>.
  ieee: 'P. K. Holtkamp, C. R. Bielak, M. Bobbert, and G. Meschut, “Simulation of
    the joining process of graded hardened multi-range capable rivets,” in <i>Materials
    Research Proceedings</i>, 2025, vol. 54, doi: <a href="https://doi.org/10.21741/9781644903599-153">10.21741/9781644903599-153</a>.'
  mla: Holtkamp, Pia Katharina, et al. “Simulation of the Joining Process of Graded
    Hardened Multi-Range Capable Rivets.” <i>Materials Research Proceedings</i>, vol.
    54, Materials Research Forum LLC, 2025, doi:<a href="https://doi.org/10.21741/9781644903599-153">10.21741/9781644903599-153</a>.
  short: 'P.K. Holtkamp, C.R. Bielak, M. Bobbert, G. Meschut, in: Materials Research
    Proceedings, Materials Research Forum LLC, 2025.'
date_created: 2025-06-27T08:23:00Z
date_updated: 2026-02-24T14:12:10Z
department:
- _id: '43'
- _id: '157'
doi: 10.21741/9781644903599-153
intvolume: '        54'
language:
- iso: eng
project:
- _id: '130'
  name: 'TRR 285: TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '135'
  name: 'TRR 285 – A01: TRR 285 - Subproject A01'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
quality_controlled: '1'
status: public
title: Simulation of the joining process of graded hardened multi-range capable rivets
type: conference
user_id: '7850'
volume: 54
year: '2025'
...
---
_id: '58807'
abstract:
- lang: eng
  text: "One of the most important strategies for reducing CO2 emissions in the mobility
    sector is lightweight construction. In particular, the car body offers several
    opportunities for weight reduction. Multi-material designs are increasingly being
    applied to select the most suitable material for the respective load and ultimately
    achieve synergy effects. For example, aluminium castings are used at the nodes
    of a spaceframe body. Subsequently, these are joined with profiles to form the
    bodyshell. To join different materials mechanical joining techniques, such as
    semi-tubular self-piercing riveting, are deployed. According to the current state
    of the art, cracks occur in the aluminium castings during the mechanical joining
    process as a result of the high degree of deformation. Although the aluminium
    casting alloys of the AlSi-system exhibit low ductility, these alloys reveal excellent
    castability. In particular, the ability to cast thin structural parts is enabled
    by the low liquidus point of the near eutectic aluminium casting alloys.\r\nThis
    study addresses the mechanical joining properties of the near eutectic aluminium
    casting alloy AlSi12, depending on different microstructures. These are achieved
    by annealing processes and modifying agents. Through an adapted heat treatment,
    the previously lamellar morphology can be transformed into a globular morphology,
    which leads to increased ductility and prevents the formation of cracks during
    the self-piercing riveting (SPR). The joinability is investigated using different
    die geometries, whereas the joint formation is analysed regarding crack initiation.
    To evaluate the increased ductility, microstructural and mechanical tests are
    performed and finally, a microstructure-joinability correlation is established."
article_type: original
author:
- first_name: Moritz
  full_name: Neuser, Moritz
  id: '32340'
  last_name: Neuser
- first_name: Pia Katharina
  full_name: Holtkamp, Pia Katharina
  id: '44935'
  last_name: Holtkamp
- first_name: Kay-Peter
  full_name: Hoyer, Kay-Peter
  id: '48411'
  last_name: Hoyer
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: Safak
  full_name: Yildiz, Safak
  last_name: Yildiz
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Mirko
  full_name: Schaper, Mirko
  id: '43720'
  last_name: Schaper
citation:
  ama: 'Neuser M, Holtkamp PK, Hoyer K-P, et al. Mechanical properties and joinability
    of the near-eutectic aluminium casting alloy AlSi12. <i>The Journal of Materials:
    Design and Applications, Part L</i>. Published online 2025. doi:<a href="https://doi.org/10.1177/14644207251319922">10.1177/14644207251319922</a>'
  apa: 'Neuser, M., Holtkamp, P. K., Hoyer, K.-P., Kappe, F., Yildiz, S., Bobbert,
    M., Meschut, G., &#38; Schaper, M. (2025). Mechanical properties and joinability
    of the near-eutectic aluminium casting alloy AlSi12. <i>The Journal of Materials:
    Design and Applications, Part L</i>. 5th International Conference on Materials
    Design and Applications 2024, Porto, Portugal. <a href="https://doi.org/10.1177/14644207251319922">https://doi.org/10.1177/14644207251319922</a>'
  bibtex: '@article{Neuser_Holtkamp_Hoyer_Kappe_Yildiz_Bobbert_Meschut_Schaper_2025,
    title={Mechanical properties and joinability of the near-eutectic aluminium casting
    alloy AlSi12}, DOI={<a href="https://doi.org/10.1177/14644207251319922">10.1177/14644207251319922</a>},
    journal={The Journal of Materials: Design and Applications, Part L}, publisher={Sage
    Publications}, author={Neuser, Moritz and Holtkamp, Pia Katharina and Hoyer, Kay-Peter
    and Kappe, Fabian and Yildiz, Safak and Bobbert, Mathias and Meschut, Gerson and
    Schaper, Mirko}, year={2025} }'
  chicago: 'Neuser, Moritz, Pia Katharina Holtkamp, Kay-Peter Hoyer, Fabian Kappe,
    Safak Yildiz, Mathias Bobbert, Gerson Meschut, and Mirko Schaper. “Mechanical
    Properties and Joinability of the Near-Eutectic Aluminium Casting Alloy AlSi12.”
    <i>The Journal of Materials: Design and Applications, Part L</i>, 2025. <a href="https://doi.org/10.1177/14644207251319922">https://doi.org/10.1177/14644207251319922</a>.'
  ieee: 'M. Neuser <i>et al.</i>, “Mechanical properties and joinability of the near-eutectic
    aluminium casting alloy AlSi12,” <i>The Journal of Materials: Design and Applications,
    Part L</i>, 2025, doi: <a href="https://doi.org/10.1177/14644207251319922">10.1177/14644207251319922</a>.'
  mla: 'Neuser, Moritz, et al. “Mechanical Properties and Joinability of the Near-Eutectic
    Aluminium Casting Alloy AlSi12.” <i>The Journal of Materials: Design and Applications,
    Part L</i>, Sage Publications, 2025, doi:<a href="https://doi.org/10.1177/14644207251319922">10.1177/14644207251319922</a>.'
  short: 'M. Neuser, P.K. Holtkamp, K.-P. Hoyer, F. Kappe, S. Yildiz, M. Bobbert,
    G. Meschut, M. Schaper, The Journal of Materials: Design and Applications, Part
    L (2025).'
conference:
  end_date: 2024-07-05
  location: Porto, Portugal
  name: 5th International Conference on Materials Design and Applications 2024
  start_date: 2024-07-04
date_created: 2025-02-24T10:25:31Z
date_updated: 2025-02-24T12:25:04Z
department:
- _id: '43'
- _id: '158'
- _id: '157'
- _id: '9'
- _id: '321'
doi: 10.1177/14644207251319922
has_accepted_license: '1'
keyword:
- aluminium
- casting
- microstructure
- joinability
- self-piercing riveting
language:
- iso: eng
project:
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '136'
  name: 'TRR 285 – A02: TRR 285 - Subproject A02'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: 'The Journal of Materials: Design and Applications, Part L'
publication_status: published
publisher: Sage Publications
quality_controlled: '1'
status: public
title: Mechanical properties and joinability of the near-eutectic aluminium casting
  alloy AlSi12
type: journal_article
user_id: '32340'
year: '2025'
...
---
_id: '60290'
abstract:
- lang: eng
  text: The constantly increasing demand for climate protection and resource conservation
    requires innovative and versatile joining processes that improve adaptability
    to the joining task and robustness to enable flexible manufacturing on a production
    line. Therefore, the versatile SPR (V-SPR) and tumbling SPR (T-SPR) were developed.
    Using the example of a mixed material combination HCT590X+Z (t0 = 1.0 mm) / EN
    AW-6014 T4 (t0 = 2.0 mm), these processes were examined and compared with regard
    to the binding mechanisms form closure and force closure using micrographs, non-destructive
    resistance measurements and destructive torsion tests. For this purpose, a new
    sample geometry was defined, and the methods were adapted to the SPR process variants.</jats:p>
author:
- first_name: Stephan
  full_name: Lüder, Stephan
  last_name: Lüder
- first_name: Pia Katharina
  full_name: Holtkamp, Pia Katharina
  id: '44935'
  last_name: Holtkamp
- first_name: Simon
  full_name: Wituschek, Simon
  last_name: Wituschek
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Michael
  full_name: Lechner, Michael
  last_name: Lechner
- first_name: Hans Christian
  full_name: Schmale, Hans Christian
  last_name: Schmale
citation:
  ama: 'Lüder S, Holtkamp PK, Wituschek S, et al. Analysis of the binding mechanisms
    depending on versatile process variants of self-piercing riveting. In: Meschut
    G, Bobbert M, Duflou J, et al., eds. <i>Materials Research Proceedings</i>. Vol
    52. Sheet Metal 2025. Materials Research Forum LLC; 2025:101-108. doi:<a href="https://doi.org/10.21741/9781644903551-13">10.21741/9781644903551-13</a>'
  apa: Lüder, S., Holtkamp, P. K., Wituschek, S., Bobbert, M., Meschut, G., Lechner,
    M., &#38; Schmale, H. C. (2025). Analysis of the binding mechanisms depending
    on versatile process variants of self-piercing riveting. In G. Meschut, M. Bobbert,
    J. Duflou, L. Fratini, H. Hagenah, P. A. F. Martins, M. Merklein, &#38; F. Micari
    (Eds.), <i>Materials Research Proceedings</i> (Vol. 52, pp. 101–108). Materials
    Research Forum LLC. <a href="https://doi.org/10.21741/9781644903551-13">https://doi.org/10.21741/9781644903551-13</a>
  bibtex: '@inproceedings{Lüder_Holtkamp_Wituschek_Bobbert_Meschut_Lechner_Schmale_2025,
    place={Millersville}, series={Sheet Metal 2025}, title={Analysis of the binding
    mechanisms depending on versatile process variants of self-piercing riveting},
    volume={52}, DOI={<a href="https://doi.org/10.21741/9781644903551-13">10.21741/9781644903551-13</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Lüder, Stephan and Holtkamp, Pia Katharina and Wituschek, Simon
    and Bobbert, Mathias and Meschut, Gerson and Lechner, Michael and Schmale, Hans
    Christian}, editor={Meschut, Gerson and Bobbert, Mathias and Duflou, Joost and
    Fratini, Livan and Hagenah, Hinnerk and Martins, Paulo A. F. and Merklein, Marion
    and Micari, Fabrizio}, year={2025}, pages={101–108}, collection={Sheet Metal 2025}
    }'
  chicago: 'Lüder, Stephan, Pia Katharina Holtkamp, Simon Wituschek, Mathias Bobbert,
    Gerson Meschut, Michael Lechner, and Hans Christian Schmale. “Analysis of the
    Binding Mechanisms Depending on Versatile Process Variants of Self-Piercing Riveting.”
    In <i>Materials Research Proceedings</i>, edited by Gerson Meschut, Mathias Bobbert,
    Joost Duflou, Livan Fratini, Hinnerk Hagenah, Paulo A. F. Martins, Marion Merklein,
    and Fabrizio Micari, 52:101–8. Sheet Metal 2025. Millersville: Materials Research
    Forum LLC, 2025. <a href="https://doi.org/10.21741/9781644903551-13">https://doi.org/10.21741/9781644903551-13</a>.'
  ieee: 'S. Lüder <i>et al.</i>, “Analysis of the binding mechanisms depending on
    versatile process variants of self-piercing riveting,” in <i>Materials Research
    Proceedings</i>, Paderborn, 2025, vol. 52, pp. 101–108, doi: <a href="https://doi.org/10.21741/9781644903551-13">10.21741/9781644903551-13</a>.'
  mla: Lüder, Stephan, et al. “Analysis of the Binding Mechanisms Depending on Versatile
    Process Variants of Self-Piercing Riveting.” <i>Materials Research Proceedings</i>,
    edited by Gerson Meschut et al., vol. 52, Materials Research Forum LLC, 2025,
    pp. 101–08, doi:<a href="https://doi.org/10.21741/9781644903551-13">10.21741/9781644903551-13</a>.
  short: 'S. Lüder, P.K. Holtkamp, S. Wituschek, M. Bobbert, G. Meschut, M. Lechner,
    H.C. Schmale, in: G. Meschut, M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P.A.F.
    Martins, M. Merklein, F. Micari (Eds.), Materials Research Proceedings, Materials
    Research Forum LLC, Millersville, 2025, pp. 101–108.'
conference:
  end_date: 2025-04-03
  location: Paderborn
  name: 21st International Conference on Sheet Metal
  start_date: 2025-04-01
date_created: 2025-06-20T10:13:22Z
date_updated: 2025-06-27T08:19:26Z
department:
- _id: '630'
- _id: '43'
- _id: '157'
doi: 10.21741/9781644903551-13
editor:
- first_name: Gerson
  full_name: Meschut, Gerson
  last_name: Meschut
- first_name: Mathias
  full_name: Bobbert, Mathias
  last_name: Bobbert
- first_name: Joost
  full_name: Duflou, Joost
  last_name: Duflou
- first_name: Livan
  full_name: Fratini, Livan
  last_name: Fratini
- first_name: Hinnerk
  full_name: Hagenah, Hinnerk
  last_name: Hagenah
- first_name: Paulo A. F.
  full_name: Martins, Paulo A. F.
  last_name: Martins
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Fabrizio
  full_name: Micari, Fabrizio
  last_name: Micari
extern: '1'
intvolume: '        52'
keyword:
- Joining
- Self-Piercing Riveting
- Sheet Metal
language:
- iso: eng
page: 101 - 108
place: Millersville
project:
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '138'
  name: 'TRR 285 – A04: TRR 285 - Subproject A04'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
quality_controlled: '1'
series_title: Sheet Metal 2025
status: public
title: Analysis of the binding mechanisms depending on versatile process variants
  of self-piercing riveting
type: conference
user_id: '44935'
volume: 52
year: '2025'
...
---
_id: '60441'
abstract:
- lang: eng
  text: Conventional mechanical joining processes are typically rigid in their tool
    systems and can only react to changing process and disturbance variables to a
    limited extent. At the same time, various industries are increasingly trending
    towards multi-material systems consisting of parts with varying geometric and
    mechanical properties. Due to the varying properties, rigid mechanical joining
    processes require sampling procedures and periodic changes of tool components
    or auxiliary joining parts. Consequently, research is focusing on versatile mechanical
    joining processes that allow increased control by modifying the process parameters.
    Two processes based on self-piercing riveting can achieve a significant increase
    in process influence possibilities through a multi-linear actuator as versatile
    self-piercing riveting (V-SPR) and a tumbling superimposed actuator as tumbling
    self-piercing riveting (T-SPR). Initial research into V-SPR has shown that this
    process can be used to achieve a higher variation in overall package thickness
    by adapting the rivet geometry and using multiple linear actuators. The T-SPR
    process also enables increased material flow control by means of targeted compression
    of the rivet using the tumbling actuator, thereby extending the range of joints
    that can be manufactured. Based on these two processes, a combination of the two
    mechanisms of action is to be developed.
article_number: '01069'
author:
- first_name: Pia Katharina
  full_name: Holtkamp, Pia Katharina
  id: '44935'
  last_name: Holtkamp
- first_name: Simon
  full_name: Wituschek, Simon
  id: '83423'
  last_name: Wituschek
- first_name: Michael
  full_name: Lechner, Michael
  last_name: Lechner
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: Holtkamp PK, Wituschek S, Lechner M, Meschut G. Integration of multiple-linear
    and tumbling kinematics into self-piercing riveting. <i>MATEC Web of Conferences</i>.
    2025;408. doi:<a href="https://doi.org/10.1051/matecconf/202540801069">10.1051/matecconf/202540801069</a>
  apa: Holtkamp, P. K., Wituschek, S., Lechner, M., &#38; Meschut, G. (2025). Integration
    of multiple-linear and tumbling kinematics into self-piercing riveting. <i>MATEC
    Web of Conferences</i>, <i>408</i>, Article 01069. <a href="https://doi.org/10.1051/matecconf/202540801069">https://doi.org/10.1051/matecconf/202540801069</a>
  bibtex: '@article{Holtkamp_Wituschek_Lechner_Meschut_2025, title={Integration of
    multiple-linear and tumbling kinematics into self-piercing riveting}, volume={408},
    DOI={<a href="https://doi.org/10.1051/matecconf/202540801069">10.1051/matecconf/202540801069</a>},
    number={01069}, journal={MATEC Web of Conferences}, publisher={EDP Sciences},
    author={Holtkamp, Pia Katharina and Wituschek, Simon and Lechner, Michael and
    Meschut, Gerson}, year={2025} }'
  chicago: Holtkamp, Pia Katharina, Simon Wituschek, Michael Lechner, and Gerson Meschut.
    “Integration of Multiple-Linear and Tumbling Kinematics into Self-Piercing Riveting.”
    <i>MATEC Web of Conferences</i> 408 (2025). <a href="https://doi.org/10.1051/matecconf/202540801069">https://doi.org/10.1051/matecconf/202540801069</a>.
  ieee: 'P. K. Holtkamp, S. Wituschek, M. Lechner, and G. Meschut, “Integration of
    multiple-linear and tumbling kinematics into self-piercing riveting,” <i>MATEC
    Web of Conferences</i>, vol. 408, Art. no. 01069, 2025, doi: <a href="https://doi.org/10.1051/matecconf/202540801069">10.1051/matecconf/202540801069</a>.'
  mla: Holtkamp, Pia Katharina, et al. “Integration of Multiple-Linear and Tumbling
    Kinematics into Self-Piercing Riveting.” <i>MATEC Web of Conferences</i>, vol.
    408, 01069, EDP Sciences, 2025, doi:<a href="https://doi.org/10.1051/matecconf/202540801069">10.1051/matecconf/202540801069</a>.
  short: P.K. Holtkamp, S. Wituschek, M. Lechner, G. Meschut, MATEC Web of Conferences
    408 (2025).
date_created: 2025-06-27T08:27:42Z
date_updated: 2025-06-27T08:34:46Z
department:
- _id: '43'
- _id: '157'
doi: 10.1051/matecconf/202540801069
intvolume: '       408'
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: MATEC Web of Conferences
publication_identifier:
  issn:
  - 2261-236X
publication_status: published
publisher: EDP Sciences
quality_controlled: '1'
status: public
title: Integration of multiple-linear and tumbling kinematics into self-piercing riveting
type: journal_article
user_id: '44935'
volume: 408
year: '2025'
...
---
_id: '60439'
abstract:
- lang: eng
  text: Abstract. Mechanical joints are traditionally analyzed through destructive
    micrograph analysis, which may compromise internal geometry and morphology, as
    evidenced by radial cracks in semi-tubular self-pierce riveting. In contrast,
    industrial X-ray computed tomography (XCT) offers a non-destructive method for
    component diagnosis, providing volumetric insights without damaging the sample
    and enabling dimensional measurement. The DFG-funded Collaborative Research Center
    TRR 285 is exploring XCT's application in assessing mechanical joinability across
    various joining processes and materials, particularly in multi-material systems
    like steel-aluminum joints. XCT faces challenges in accurately capturing multi-material
    compositions, leading to artifacts that complicate interface detection. This research
    aims to validate XCT for joint investigations, yielding quantitative characteristics
    that surpass those from traditional micrograph analysis.
author:
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
- first_name: Thomas
  full_name: Borgert, Thomas
  id: '83141'
  last_name: Borgert
- first_name: Matthias
  full_name: Busch, Matthias
  id: '83421'
  last_name: Busch
  orcid: https://orcid.org/0000-0002-8456-3374
- first_name: A.
  full_name: Harms, A.
  last_name: Harms
- first_name: Pia Katharina
  full_name: Holtkamp, Pia Katharina
  id: '44935'
  last_name: Holtkamp
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: Simon
  full_name: Wituschek, Simon
  id: '83423'
  last_name: Wituschek
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
citation:
  ama: 'Lechner M, Borgert T, Busch M, et al. Non-destructive testing in versatile
    joining processes. In: <i>Materials Research Proceedings</i>. Vol 52. Materials
    Research Forum LLC; 2025. doi:<a href="https://doi.org/10.21741/9781644903551-12">10.21741/9781644903551-12</a>'
  apa: Lechner, M., Borgert, T., Busch, M., Harms, A., Holtkamp, P. K., Römisch, D.,
    Wituschek, S., &#38; Kappe, F. (2025). Non-destructive testing in versatile joining
    processes. <i>Materials Research Proceedings</i>, <i>52</i>. <a href="https://doi.org/10.21741/9781644903551-12">https://doi.org/10.21741/9781644903551-12</a>
  bibtex: '@inproceedings{Lechner_Borgert_Busch_Harms_Holtkamp_Römisch_Wituschek_Kappe_2025,
    title={Non-destructive testing in versatile joining processes}, volume={52}, DOI={<a
    href="https://doi.org/10.21741/9781644903551-12">10.21741/9781644903551-12</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Lechner, M. and Borgert, Thomas and Busch, Matthias and Harms, A.
    and Holtkamp, Pia Katharina and Römisch, D. and Wituschek, Simon and Kappe, Fabian},
    year={2025} }'
  chicago: Lechner, M., Thomas Borgert, Matthias Busch, A. Harms, Pia Katharina Holtkamp,
    D. Römisch, Simon Wituschek, and Fabian Kappe. “Non-Destructive Testing in Versatile
    Joining Processes.” In <i>Materials Research Proceedings</i>, Vol. 52. Materials
    Research Forum LLC, 2025. <a href="https://doi.org/10.21741/9781644903551-12">https://doi.org/10.21741/9781644903551-12</a>.
  ieee: 'M. Lechner <i>et al.</i>, “Non-destructive testing in versatile joining processes,”
    in <i>Materials Research Proceedings</i>, 2025, vol. 52, doi: <a href="https://doi.org/10.21741/9781644903551-12">10.21741/9781644903551-12</a>.'
  mla: Lechner, M., et al. “Non-Destructive Testing in Versatile Joining Processes.”
    <i>Materials Research Proceedings</i>, vol. 52, Materials Research Forum LLC,
    2025, doi:<a href="https://doi.org/10.21741/9781644903551-12">10.21741/9781644903551-12</a>.
  short: 'M. Lechner, T. Borgert, M. Busch, A. Harms, P.K. Holtkamp, D. Römisch, S.
    Wituschek, F. Kappe, in: Materials Research Proceedings, Materials Research Forum
    LLC, 2025.'
date_created: 2025-06-27T07:56:32Z
date_updated: 2025-06-27T08:17:00Z
department:
- _id: '43'
- _id: '157'
doi: 10.21741/9781644903551-12
intvolume: '        52'
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
- _id: '147'
  name: 'TRR 285 – C03: TRR 285 - Subproject C03'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
- _id: '149'
  name: 'TRR 285 – C05: TRR 285 - Subproject C05'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
quality_controlled: '1'
status: public
title: Non-destructive testing in versatile joining processes
type: conference
user_id: '44935'
volume: 52
year: '2025'
...
---
_id: '61413'
abstract:
- lang: eng
  text: Climate change has led to a large number of countries deciding to reduce carbon
    dioxide (CO<jats:sub>2</jats:sub>) emissions significantly. As the mobility sector
    is a major contributor to CO<jats:sub>2</jats:sub>, various strategies are being
    pursued to achieve the climate targets set. An increasingly applied lightweight
    design method is the use of multi-material constructions. To join these structures,
    mechanical joining technologies such as self-pierce riveting are being used. As
    a result of the currently rigid tool systems, which cannot react to changing boundary
    conditions, a large number of rivet–die combinations is required to join the rising
    number of materials as well as material thickness combinations. Thus, new, versatile
    joining technologies are needed that can react to the described changes. The versatile
    self-piercing riveting (V-SPR) process is one possible approach. In this process,
    different material thicknesses can be joined by using a multi-range capable rivet
    which is set by a joining system with extended actuator technology. In this study,
    the V-SPR joining process is analysed numerically according to the influence of
    the geometrical rivet parameters on the joints characteristics as well as the
    resulting material flow. The investigations showed that the shank geometry has
    a decisive influence on the expansion of the rivet. Furthermore, the rivet length
    could be proven to be an influencing factor. By changing the head radii and the
    protrusion height, the forming behaviour of the rivet head onto the punch-sided
    joining part could be improved and thus the formation of air pockets was prevented.
    Based on the numerical investigations, a novel rivet geometry was developed and
    produced by machining. Subsequently, experimentally produced joints were analysed
    according to their joint formation and load-bearing capacity.
article_number: '09544089241263141'
author:
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Kappe F, Bobbert M, Meschut G. Investigation of the influence of the rivet
    geometry on joint formation for a versatile self-piercing riveting process. <i>Proceedings
    of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical
    Engineering</i>. Published online 2024. doi:<a href="https://doi.org/10.1177/09544089241263141">10.1177/09544089241263141</a>'
  apa: 'Kappe, F., Bobbert, M., &#38; Meschut, G. (2024). Investigation of the influence
    of the rivet geometry on joint formation for a versatile self-piercing riveting
    process. <i>Proceedings of the Institution of Mechanical Engineers, Part E: Journal
    of Process Mechanical Engineering</i>, Article 09544089241263141. <a href="https://doi.org/10.1177/09544089241263141">https://doi.org/10.1177/09544089241263141</a>'
  bibtex: '@article{Kappe_Bobbert_Meschut_2024, title={Investigation of the influence
    of the rivet geometry on joint formation for a versatile self-piercing riveting
    process}, DOI={<a href="https://doi.org/10.1177/09544089241263141">10.1177/09544089241263141</a>},
    number={09544089241263141}, journal={Proceedings of the Institution of Mechanical
    Engineers, Part E: Journal of Process Mechanical Engineering}, publisher={SAGE
    Publications}, author={Kappe, Fabian and Bobbert, Mathias and Meschut, Gerson},
    year={2024} }'
  chicago: 'Kappe, Fabian, Mathias Bobbert, and Gerson Meschut. “Investigation of
    the Influence of the Rivet Geometry on Joint Formation for a Versatile Self-Piercing
    Riveting Process.” <i>Proceedings of the Institution of Mechanical Engineers,
    Part E: Journal of Process Mechanical Engineering</i>, 2024. <a href="https://doi.org/10.1177/09544089241263141">https://doi.org/10.1177/09544089241263141</a>.'
  ieee: 'F. Kappe, M. Bobbert, and G. Meschut, “Investigation of the influence of
    the rivet geometry on joint formation for a versatile self-piercing riveting process,”
    <i>Proceedings of the Institution of Mechanical Engineers, Part E: Journal of
    Process Mechanical Engineering</i>, Art. no. 09544089241263141, 2024, doi: <a
    href="https://doi.org/10.1177/09544089241263141">10.1177/09544089241263141</a>.'
  mla: 'Kappe, Fabian, et al. “Investigation of the Influence of the Rivet Geometry
    on Joint Formation for a Versatile Self-Piercing Riveting Process.” <i>Proceedings
    of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical
    Engineering</i>, 09544089241263141, SAGE Publications, 2024, doi:<a href="https://doi.org/10.1177/09544089241263141">10.1177/09544089241263141</a>.'
  short: 'F. Kappe, M. Bobbert, G. Meschut, Proceedings of the Institution of Mechanical
    Engineers, Part E: Journal of Process Mechanical Engineering (2024).'
date_created: 2025-09-23T13:06:35Z
date_updated: 2025-09-23T13:15:51Z
department:
- _id: '43'
- _id: '157'
doi: 10.1177/09544089241263141
language:
- iso: eng
project:
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '146'
  name: TRR 285 - Subproject C02
publication: 'Proceedings of the Institution of Mechanical Engineers, Part E: Journal
  of Process Mechanical Engineering'
publication_identifier:
  issn:
  - 0954-4089
  - 2041-3009
publication_status: published
publisher: SAGE Publications
quality_controlled: '1'
status: public
title: Investigation of the influence of the rivet geometry on joint formation for
  a versatile self-piercing riveting process
type: journal_article
user_id: '44935'
year: '2024'
...
---
_id: '61414'
abstract:
- lang: eng
  text: The increasing significance of ecological responsibility, stricter political
    regulations and economic objectives are driving innovation in research fields
    such as lightweight construction. One of the most important popular methods is
    the use of multi-material systems. Due to the different geometric and mechanical
    properties of the various materials used, resource efficient applications and
    utilizations are possible. Great challenges arise for the joining processes to
    realize these multi-material systems, since conventional joining processes reach
    their limits. In the field of mechanical joining processes, there are continuously
    new approaches, such as superimposing the punch in a self-piercing riveting process
    with a tumbling kinematic, to increase the number of adaptable process parameters
    and enhance the process control. Through various preliminary tests, a good understanding
    of the process has been developed, which allows to directly control the geometric
    joint parameters by configuring the tumbling strategy. A major challenge, particularly
    with regard to future industrial applications, is the process time, which is comparatively
    high due to the tumbling kinematics. In the investigations, a reduction of approximately
    90% of the process time is targeted by adapting the joining and tumbling strategy.
    Therefore, the correlation of the traverse velocity and the tumbling velocity
    are examined in a gradual series of experiments. To represent realistic applications,
    the experiments are carried out with a dual-phase steel and a precipitation-hardening
    aluminum alloy. For identifying the influence of the process parameters on the
    joining process, a constant rivet–die combination is applied. Further, the examination
    of force–displacement curves is conducted. Moreover, the determination of geometric
    joint parameters is reliant upon macrographs to assess the influence of the joining
    time on the geometric joint formation. The test results show that a significant
    increase in joining speed with a resulting reduction in process time is feasible.
    Although the joining properties are affected, reliable joining is possible. In
    particular, the shaft thickness of the rivet is influenced by the varying proportion
    of the tumbling process in the joining operation and increases with higher joining
    speeds.
article_number: '09544089241248430'
author:
- first_name: Simon
  full_name: Wituschek, Simon
  id: '83423'
  last_name: Wituschek
- first_name: Leonie
  full_name: Elbel, Leonie
  last_name: Elbel
- first_name: Michael
  full_name: Lechner, Michael
  last_name: Lechner
citation:
  ama: 'Wituschek S, Elbel L, Lechner M. Influence of the process time on a self-piercing
    riveting process with tumbling kinematic. <i>Proceedings of the Institution of
    Mechanical Engineers, Part E: Journal of Process Mechanical Engineering</i>. Published
    online 2024. doi:<a href="https://doi.org/10.1177/09544089241248430">10.1177/09544089241248430</a>'
  apa: 'Wituschek, S., Elbel, L., &#38; Lechner, M. (2024). Influence of the process
    time on a self-piercing riveting process with tumbling kinematic. <i>Proceedings
    of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical
    Engineering</i>, Article 09544089241248430. <a href="https://doi.org/10.1177/09544089241248430">https://doi.org/10.1177/09544089241248430</a>'
  bibtex: '@article{Wituschek_Elbel_Lechner_2024, title={Influence of the process
    time on a self-piercing riveting process with tumbling kinematic}, DOI={<a href="https://doi.org/10.1177/09544089241248430">10.1177/09544089241248430</a>},
    number={09544089241248430}, journal={Proceedings of the Institution of Mechanical
    Engineers, Part E: Journal of Process Mechanical Engineering}, publisher={SAGE
    Publications}, author={Wituschek, Simon and Elbel, Leonie and Lechner, Michael},
    year={2024} }'
  chicago: 'Wituschek, Simon, Leonie Elbel, and Michael Lechner. “Influence of the
    Process Time on a Self-Piercing Riveting Process with Tumbling Kinematic.” <i>Proceedings
    of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical
    Engineering</i>, 2024. <a href="https://doi.org/10.1177/09544089241248430">https://doi.org/10.1177/09544089241248430</a>.'
  ieee: 'S. Wituschek, L. Elbel, and M. Lechner, “Influence of the process time on
    a self-piercing riveting process with tumbling kinematic,” <i>Proceedings of the
    Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering</i>,
    Art. no. 09544089241248430, 2024, doi: <a href="https://doi.org/10.1177/09544089241248430">10.1177/09544089241248430</a>.'
  mla: 'Wituschek, Simon, et al. “Influence of the Process Time on a Self-Piercing
    Riveting Process with Tumbling Kinematic.” <i>Proceedings of the Institution of
    Mechanical Engineers, Part E: Journal of Process Mechanical Engineering</i>, 09544089241248430,
    SAGE Publications, 2024, doi:<a href="https://doi.org/10.1177/09544089241248430">10.1177/09544089241248430</a>.'
  short: 'S. Wituschek, L. Elbel, M. Lechner, Proceedings of the Institution of Mechanical
    Engineers, Part E: Journal of Process Mechanical Engineering (2024).'
date_created: 2025-09-23T13:16:12Z
date_updated: 2025-09-23T13:33:49Z
doi: 10.1177/09544089241248430
language:
- iso: eng
project:
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '146'
  name: TRR 285 - Subproject C02
publication: 'Proceedings of the Institution of Mechanical Engineers, Part E: Journal
  of Process Mechanical Engineering'
publication_identifier:
  issn:
  - 0954-4089
  - 2041-3009
publication_status: published
publisher: SAGE Publications
quality_controlled: '1'
status: public
title: Influence of the process time on a self-piercing riveting process with tumbling
  kinematic
type: journal_article
user_id: '44935'
year: '2024'
...
---
_id: '61415'
abstract:
- lang: eng
  text: 'Increasing material costs, decreasing availability, and ever-higher demands
    on environmental compatibility and complexity require new strategies in the development
    and production of functional components. Consequently, a combined approach from
    the areas of design, material science, and manufacturing is mandatory, in order
    to meet the requirements. Reducing the number of parts, using lightweight materials
    and applying hybrid components with a multimaterial mix are possible solutions.
    Nevertheless, conventional joining operations like welding or riveting are reaching
    their limits in terms of material utilization, load-bearing capacity as well as
    versatility of the process. Thus, innovative and versatile joining by forming
    operations and process combinations are focus of current research. In this context,
    the innovative process of orbital forming had been investigated as a joining by
    forming operation to manufacture load-adapted hybrid functional components. By
    tilting of one tool component during the process, a radial material flow is generated,
    allowing the crimping of the two joining partners. Nevertheless, the load-bearing
    capacity in axial direction could be identified as limiting factor for a possible
    application. Therefore, the aim of this investigation is the development of a
    fundamental process understanding on the influence of a novel geometrical adaption
    of the joint on the resulting load bearing capacity. The influence of varying
    geometrical proportions of the joint on the quality is evaluated, considering
    the form filling, the geometrical properties of the components as well as the
    maximum transmittable axial load. As joining partners, the dual-phase steel DP600
    and the aluminum alloy EN AW-5754 with a thickness of 2.0 mm are used. '
article_number: '09544089241282807'
author:
- first_name: A.
  full_name: Hetzel, A.
  last_name: Hetzel
- first_name: Simon
  full_name: Wituschek, Simon
  id: '83423'
  last_name: Wituschek
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: F.
  full_name: Sippel, F.
  last_name: Sippel
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
citation:
  ama: 'Hetzel A, Wituschek S, Römisch D, Sippel F, Lechner M, Merklein M. Investigation
    on the load-bearing capacity and joint formation of hybrid functional components
    joined by orbital forming. <i>Proceedings of the Institution of Mechanical Engineers,
    Part E: Journal of Process Mechanical Engineering</i>. Published online 2024.
    doi:<a href="https://doi.org/10.1177/09544089241282807">10.1177/09544089241282807</a>'
  apa: 'Hetzel, A., Wituschek, S., Römisch, D., Sippel, F., Lechner, M., &#38; Merklein,
    M. (2024). Investigation on the load-bearing capacity and joint formation of hybrid
    functional components joined by orbital forming. <i>Proceedings of the Institution
    of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering</i>,
    Article 09544089241282807. <a href="https://doi.org/10.1177/09544089241282807">https://doi.org/10.1177/09544089241282807</a>'
  bibtex: '@article{Hetzel_Wituschek_Römisch_Sippel_Lechner_Merklein_2024, title={Investigation
    on the load-bearing capacity and joint formation of hybrid functional components
    joined by orbital forming}, DOI={<a href="https://doi.org/10.1177/09544089241282807">10.1177/09544089241282807</a>},
    number={09544089241282807}, journal={Proceedings of the Institution of Mechanical
    Engineers, Part E: Journal of Process Mechanical Engineering}, publisher={SAGE
    Publications}, author={Hetzel, A. and Wituschek, Simon and Römisch, D. and Sippel,
    F. and Lechner, M. and Merklein, M.}, year={2024} }'
  chicago: 'Hetzel, A., Simon Wituschek, D. Römisch, F. Sippel, M. Lechner, and M.
    Merklein. “Investigation on the Load-Bearing Capacity and Joint Formation of Hybrid
    Functional Components Joined by Orbital Forming.” <i>Proceedings of the Institution
    of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering</i>,
    2024. <a href="https://doi.org/10.1177/09544089241282807">https://doi.org/10.1177/09544089241282807</a>.'
  ieee: 'A. Hetzel, S. Wituschek, D. Römisch, F. Sippel, M. Lechner, and M. Merklein,
    “Investigation on the load-bearing capacity and joint formation of hybrid functional
    components joined by orbital forming,” <i>Proceedings of the Institution of Mechanical
    Engineers, Part E: Journal of Process Mechanical Engineering</i>, Art. no. 09544089241282807,
    2024, doi: <a href="https://doi.org/10.1177/09544089241282807">10.1177/09544089241282807</a>.'
  mla: 'Hetzel, A., et al. “Investigation on the Load-Bearing Capacity and Joint Formation
    of Hybrid Functional Components Joined by Orbital Forming.” <i>Proceedings of
    the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical
    Engineering</i>, 09544089241282807, SAGE Publications, 2024, doi:<a href="https://doi.org/10.1177/09544089241282807">10.1177/09544089241282807</a>.'
  short: 'A. Hetzel, S. Wituschek, D. Römisch, F. Sippel, M. Lechner, M. Merklein,
    Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process
    Mechanical Engineering (2024).'
date_created: 2025-09-23T13:21:21Z
date_updated: 2025-09-23T13:34:05Z
doi: 10.1177/09544089241282807
language:
- iso: eng
project:
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '146'
  name: TRR 285 - Subproject C02
- _id: '145'
  name: TRR 285 - Subproject C01
publication: 'Proceedings of the Institution of Mechanical Engineers, Part E: Journal
  of Process Mechanical Engineering'
publication_identifier:
  issn:
  - 0954-4089
  - 2041-3009
publication_status: published
publisher: SAGE Publications
quality_controlled: '1'
status: public
title: Investigation on the load-bearing capacity and joint formation of hybrid functional
  components joined by orbital forming
type: journal_article
user_id: '44935'
year: '2024'
...
---
_id: '61416'
abstract:
- lang: eng
  text: "Abstract\r\n               An efficient lightweight construction method is
    the combination of different materials in order to adapt the structure to the
    applied load. To join these multi-material structures mechanical joining technologies
    are applied. However, the rigid tooling systems cannot be adjusted to changing
    boundary conditions which is why new, versatile joining technologies are required.
    In the versatile self-piercing riveting (V-SPR) process presented in [1] different
    material combination are joined by using a multi-range capable rivet. The rivet
    head is formed onto the respective thickness of the joint by an outer punch. In
    order to punch thru the upper sheet a great rivet hardness is required whereas
    a lower hardness is required for the subsequent forming of the rivet head. To
    achieve a combination of these requirements, this study investigates a local heat
    treatment of the rivet. The aim is to determine the feasibility of such a heat
    treatment as well as to investigate the influence on the joint formation."
article_number: '012009'
author:
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Kappe F, Bobbert M, Meschut G. Influence of local heat treatment of rivets
    on the joint formation of a versatile joining process. <i>IOP Conference Series:
    Materials Science and Engineering</i>. 2024;1307(1). doi:<a href="https://doi.org/10.1088/1757-899x/1307/1/012009">10.1088/1757-899x/1307/1/012009</a>'
  apa: 'Kappe, F., Bobbert, M., &#38; Meschut, G. (2024). Influence of local heat
    treatment of rivets on the joint formation of a versatile joining process. <i>IOP
    Conference Series: Materials Science and Engineering</i>, <i>1307</i>(1), Article
    012009. <a href="https://doi.org/10.1088/1757-899x/1307/1/012009">https://doi.org/10.1088/1757-899x/1307/1/012009</a>'
  bibtex: '@article{Kappe_Bobbert_Meschut_2024, title={Influence of local heat treatment
    of rivets on the joint formation of a versatile joining process}, volume={1307},
    DOI={<a href="https://doi.org/10.1088/1757-899x/1307/1/012009">10.1088/1757-899x/1307/1/012009</a>},
    number={1012009}, journal={IOP Conference Series: Materials Science and Engineering},
    publisher={IOP Publishing}, author={Kappe, Fabian and Bobbert, Mathias and Meschut,
    Gerson}, year={2024} }'
  chicago: 'Kappe, Fabian, Mathias Bobbert, and Gerson Meschut. “Influence of Local
    Heat Treatment of Rivets on the Joint Formation of a Versatile Joining Process.”
    <i>IOP Conference Series: Materials Science and Engineering</i> 1307, no. 1 (2024).
    <a href="https://doi.org/10.1088/1757-899x/1307/1/012009">https://doi.org/10.1088/1757-899x/1307/1/012009</a>.'
  ieee: 'F. Kappe, M. Bobbert, and G. Meschut, “Influence of local heat treatment
    of rivets on the joint formation of a versatile joining process,” <i>IOP Conference
    Series: Materials Science and Engineering</i>, vol. 1307, no. 1, Art. no. 012009,
    2024, doi: <a href="https://doi.org/10.1088/1757-899x/1307/1/012009">10.1088/1757-899x/1307/1/012009</a>.'
  mla: 'Kappe, Fabian, et al. “Influence of Local Heat Treatment of Rivets on the
    Joint Formation of a Versatile Joining Process.” <i>IOP Conference Series: Materials
    Science and Engineering</i>, vol. 1307, no. 1, 012009, IOP Publishing, 2024, doi:<a
    href="https://doi.org/10.1088/1757-899x/1307/1/012009">10.1088/1757-899x/1307/1/012009</a>.'
  short: 'F. Kappe, M. Bobbert, G. Meschut, IOP Conference Series: Materials Science
    and Engineering 1307 (2024).'
date_created: 2025-09-23T13:31:11Z
date_updated: 2025-09-23T13:34:12Z
department:
- _id: '43'
doi: 10.1088/1757-899x/1307/1/012009
intvolume: '      1307'
issue: '1'
language:
- iso: eng
project:
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '146'
  name: TRR 285 - Subproject C02
publication: 'IOP Conference Series: Materials Science and Engineering'
publication_identifier:
  issn:
  - 1757-8981
  - 1757-899X
publication_status: published
publisher: IOP Publishing
quality_controlled: '1'
status: public
title: Influence of local heat treatment of rivets on the joint formation of a versatile
  joining process
type: journal_article
user_id: '44935'
volume: 1307
year: '2024'
...
---
_id: '52831'
abstract:
- lang: eng
  text: Monitoring force-displacement or force-time curves is a widely used quality
    control technique in the field of mechanical joining. For online monitoring of
    self-piercing riveting, envelope curves are often used to define a tolerance zone
    for the measured setting force. However, the measurement uncertainty is typically
    not considered and the force curve of a joint can be wrongly rated as non-conform
    due to measurement errors and noise. In this article, we present a method for
    dynamical online filtering and uncertainty determination for noisy force curves
    using two types of Bayesian filters. The methodology is based on a Bayesian probability
    framework using a priori information for the process curve and sensor noise. To
    investigate the general feasibility of the method, force measurements with different
    noise levels are simulated and processed. The conformity is further assessed taking
    the uncertainty of the filtered signal into account. The results show that the
    Bayes filter technique is principally able to reduce noise for well-known characteristics
    of the process curve and sensor noise. Advantages over common filtering techniques,
    especially for experimental conditions with less known characteristics, are still
    to be verified. The methodology could be used in future for closed-loop controls
    to adapt process parameters dynamically. </jats:p>
author:
- first_name: Lorenz
  full_name: Butzhammer, Lorenz
  last_name: Butzhammer
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: 'Tino '
  full_name: 'Hausotte, Tino '
  last_name: Hausotte
citation:
  ama: 'Butzhammer L, Kappe F, Meschut G, Hausotte T. Dynamic conformity assessment
    for joining force monitoring using Bayes filters. In: <i>Materials Research Proceedings</i>.
    Materials Research Forum LLC; 2023. doi:<a href="https://doi.org/10.21741/9781644902417-48">10.21741/9781644902417-48</a>'
  apa: Butzhammer, L., Kappe, F., Meschut, G., &#38; Hausotte, T. (2023). Dynamic
    conformity assessment for joining force monitoring using Bayes filters. <i>Materials
    Research Proceedings</i>. <a href="https://doi.org/10.21741/9781644902417-48">https://doi.org/10.21741/9781644902417-48</a>
  bibtex: '@inproceedings{Butzhammer_Kappe_Meschut_Hausotte_2023, title={Dynamic conformity
    assessment for joining force monitoring using Bayes filters}, DOI={<a href="https://doi.org/10.21741/9781644902417-48">10.21741/9781644902417-48</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Butzhammer, Lorenz and Kappe, Fabian and Meschut, Gerson and Hausotte,
    Tino }, year={2023} }'
  chicago: Butzhammer, Lorenz, Fabian Kappe, Gerson Meschut, and Tino  Hausotte. “Dynamic
    Conformity Assessment for Joining Force Monitoring Using Bayes Filters.” In <i>Materials
    Research Proceedings</i>. Materials Research Forum LLC, 2023. <a href="https://doi.org/10.21741/9781644902417-48">https://doi.org/10.21741/9781644902417-48</a>.
  ieee: 'L. Butzhammer, F. Kappe, G. Meschut, and T. Hausotte, “Dynamic conformity
    assessment for joining force monitoring using Bayes filters,” 2023, doi: <a href="https://doi.org/10.21741/9781644902417-48">10.21741/9781644902417-48</a>.'
  mla: Butzhammer, Lorenz, et al. “Dynamic Conformity Assessment for Joining Force
    Monitoring Using Bayes Filters.” <i>Materials Research Proceedings</i>, Materials
    Research Forum LLC, 2023, doi:<a href="https://doi.org/10.21741/9781644902417-48">10.21741/9781644902417-48</a>.
  short: 'L. Butzhammer, F. Kappe, G. Meschut, T. Hausotte, in: Materials Research
    Proceedings, Materials Research Forum LLC, 2023.'
date_created: 2024-03-25T10:37:40Z
date_updated: 2024-03-25T10:44:19Z
department:
- _id: '157'
doi: 10.21741/9781644902417-48
language:
- iso: eng
main_file_link:
- open_access: '1'
  url: https://www.mrforum.com/wp-content/uploads/open_access/9781644902417/48.pdf
oa: '1'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
- _id: '149'
  name: 'TRR 285 – C05: TRR 285 - Subproject C05'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
quality_controlled: '1'
status: public
title: Dynamic conformity assessment for joining force monitoring using Bayes filters
type: conference
user_id: '7850'
year: '2023'
...
---
_id: '52821'
abstract:
- lang: eng
  text: Due to economic and ecological framework conditions, a resource-saving utilization
    of raw materials and energy is becoming increasingly important in particular in
    the mobility sector. For the reduction of moving masses and the resources consumed,
    lightweight construction technologies are part of modern production processes
    in vehicle manufacturing, for example in the form of multi-material systems. Challenging
    in the manufacture of multi-material systems especially in view of changing supply
    chains is the variety of materials and geometries that bring conventional joining
    processes to their limits. Therefore, new processes are required, which can react
    versatile to process and disturbance variables. A widely used industrial joining
    process is semi-tubular self-piercing riveting, which is however a rigid process.
    To increase the versatility, the two newly established processes multi-range self-piercing
    riveting and tumbling self-piercing riveting are combined and the capabilities
    for targeted material flow control are united. Therefore, an innovative two-stage
    process based on the combination is introduced in this paper. The rivet is set
    with the multi-range self-piercing riveting process with an overlap of the rivet
    head and then formed by a tumbling process. Further, a specific adaptation of
    the tumbling strategy is used to investigate the possibility of reducing cracks
    in the rivet head. Thereby, different tumbling strategies are used and similar
    geometric joint formations are achieved to compare the results. </jats:p>
author:
- first_name: Simon
  full_name: Wituschek, Simon
  last_name: Wituschek
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Michael
  full_name: Lechner, Michael
  last_name: Lechner
citation:
  ama: 'Wituschek S, Kappe F, Meschut G, Lechner M. Combination of versatile self-piercing
    riveting processes. In: <i>Materials Research Proceedings</i>. Materials Research
    Forum LLC; 2023. doi:<a href="https://doi.org/10.21741/9781644902417-16">10.21741/9781644902417-16</a>'
  apa: Wituschek, S., Kappe, F., Meschut, G., &#38; Lechner, M. (2023). Combination
    of versatile self-piercing riveting processes. <i>Materials Research Proceedings</i>.
    <a href="https://doi.org/10.21741/9781644902417-16">https://doi.org/10.21741/9781644902417-16</a>
  bibtex: '@inproceedings{Wituschek_Kappe_Meschut_Lechner_2023, title={Combination
    of versatile self-piercing riveting processes}, DOI={<a href="https://doi.org/10.21741/9781644902417-16">10.21741/9781644902417-16</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Wituschek, Simon and Kappe, Fabian and Meschut, Gerson and Lechner,
    Michael}, year={2023} }'
  chicago: Wituschek, Simon, Fabian Kappe, Gerson Meschut, and Michael Lechner. “Combination
    of Versatile Self-Piercing Riveting Processes.” In <i>Materials Research Proceedings</i>.
    Materials Research Forum LLC, 2023. <a href="https://doi.org/10.21741/9781644902417-16">https://doi.org/10.21741/9781644902417-16</a>.
  ieee: 'S. Wituschek, F. Kappe, G. Meschut, and M. Lechner, “Combination of versatile
    self-piercing riveting processes,” 2023, doi: <a href="https://doi.org/10.21741/9781644902417-16">10.21741/9781644902417-16</a>.'
  mla: Wituschek, Simon, et al. “Combination of Versatile Self-Piercing Riveting Processes.”
    <i>Materials Research Proceedings</i>, Materials Research Forum LLC, 2023, doi:<a
    href="https://doi.org/10.21741/9781644902417-16">10.21741/9781644902417-16</a>.
  short: 'S. Wituschek, F. Kappe, G. Meschut, M. Lechner, in: Materials Research Proceedings,
    Materials Research Forum LLC, 2023.'
date_created: 2024-03-25T10:21:01Z
date_updated: 2024-03-25T12:41:23Z
department:
- _id: '157'
doi: 10.21741/9781644902417-16
language:
- iso: eng
main_file_link:
- open_access: '1'
  url: https://www.mrforum.com/wp-content/uploads/open_access/9781644902417/16.pdf?
oa: '1'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
quality_controlled: '1'
status: public
title: Combination of versatile self-piercing riveting processes
type: conference
user_id: '7850'
year: '2023'
...
---
_id: '46476'
abstract:
- lang: eng
  text: <jats:p>Abstract. Increasing resource efficiency is a major challenge and
    affects almost every aspect of social and economic life. The mobility sector in
    particular is responsible for a large share of primary energy consumption and
    is increasingly in the focus of public interest. One possibility to adress these
    challenges is to reduce the vehicle weight by means of lightweight construction
    technologies such as multi-material systems. These assemblies consist of workpieces
    with different mechanical and geometrical properties, which poses a major challenge
    for joining technology. Mechanical joining processes such as semi-tubular self-piercing
    riveting are often used in the production of these assemblies, but due to their
    process characteristics, they are rigid and can only react to changing process
    variables to a limited extent. One way to increase the versatility of self-piercing
    riveting is to superimpose a tumbling kinematics on the punch. During tumbling,
    an angular offset of the punch axis to the tool axis is set and the contact area
    between punch and workpiece is reduced. In this work, investigations were carried
    out to determine how the tumbling strategy, consisting of the parameters tumbling
    angle, tumbling onset and tumbling kinematics, affects the material flow of the
    rivet element. For this purpose, experimental tests are conducted with the typical
    materials of conventional multi-material systems and the geometric joint formations
    are determined by means of macrographs. </jats:p>
author:
- first_name: S.
  full_name: Wituschek, S.
  last_name: Wituschek
- first_name: L.
  full_name: Elbel, L.
  last_name: Elbel
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
citation:
  ama: 'Wituschek S, Elbel L, Lechner M. Versatile self-piercing riveting with a tumbling
    superimposed punch. In: <i>Materials Research Proceedings</i>. Materials Research
    Forum LLC; 2023. doi:<a href="https://doi.org/10.21741/9781644902479-122">10.21741/9781644902479-122</a>'
  apa: Wituschek, S., Elbel, L., &#38; Lechner, M. (2023). Versatile self-piercing
    riveting with a tumbling superimposed punch. <i>Materials Research Proceedings</i>.
    <a href="https://doi.org/10.21741/9781644902479-122">https://doi.org/10.21741/9781644902479-122</a>
  bibtex: '@inproceedings{Wituschek_Elbel_Lechner_2023, title={Versatile self-piercing
    riveting with a tumbling superimposed punch}, DOI={<a href="https://doi.org/10.21741/9781644902479-122">10.21741/9781644902479-122</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Wituschek, S. and Elbel, L. and Lechner, M.}, year={2023} }'
  chicago: Wituschek, S., L. Elbel, and M. Lechner. “Versatile Self-Piercing Riveting
    with a Tumbling Superimposed Punch.” In <i>Materials Research Proceedings</i>.
    Materials Research Forum LLC, 2023. <a href="https://doi.org/10.21741/9781644902479-122">https://doi.org/10.21741/9781644902479-122</a>.
  ieee: 'S. Wituschek, L. Elbel, and M. Lechner, “Versatile self-piercing riveting
    with a tumbling superimposed punch,” 2023, doi: <a href="https://doi.org/10.21741/9781644902479-122">10.21741/9781644902479-122</a>.'
  mla: Wituschek, S., et al. “Versatile Self-Piercing Riveting with a Tumbling Superimposed
    Punch.” <i>Materials Research Proceedings</i>, Materials Research Forum LLC, 2023,
    doi:<a href="https://doi.org/10.21741/9781644902479-122">10.21741/9781644902479-122</a>.
  short: 'S. Wituschek, L. Elbel, M. Lechner, in: Materials Research Proceedings,
    Materials Research Forum LLC, 2023.'
date_created: 2023-08-10T10:38:51Z
date_updated: 2023-08-10T10:41:41Z
doi: 10.21741/9781644902479-122
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
status: public
title: Versatile self-piercing riveting with a tumbling superimposed punch
type: conference
user_id: '83423'
year: '2023'
...
---
_id: '34207'
abstract:
- lang: eng
  text: AlSi casting alloys combine excellent castability with high strength. Hence,
    this group of alloys is often used in the automotive sector. The challenge for
    this application is the brittle character of these alloys which leads to cracks
    during joint formation when mechanical joining technologies are used. A rise in
    ductility can be achieved by a considerable increase in the solidification rate
    which results in grain refinement. High solidification rates can be realized in
    twin–roll casting (TRC) by water-cooled rolls. Therefore, a hypoeutectic EN AC–AlSi9
    (for European Norm - aluminum cast product) is manufactured by the TRC process
    and analyzed. Subsequently, joining investigations are performed on castings in
    as-cast and heat-treated condition using the self-piercing riveting process considering
    the joint formation and the load-bearing capacity. Due to the fine microstructure,
    the crack initiation can be avoided during joining, while maintaining the joining
    parameters, especially by specimens in heat treatment conditions. Furthermore,
    due to the extremely fine microstructure, the load-bearing capacity of the joint
    can be significantly increased in terms of the maximum load-bearing force and
    the energy absorbed.
article_number: '2200874'
author:
- first_name: Moritz
  full_name: Neuser, Moritz
  last_name: Neuser
- first_name: Fabian
  full_name: Kappe, Fabian
  last_name: Kappe
- first_name: Jakob
  full_name: Ostermeier, Jakob
  last_name: Ostermeier
- first_name: Jan Tobias
  full_name: Krüger, Jan Tobias
  last_name: Krüger
- first_name: Mathias
  full_name: Bobbert, Mathias
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  last_name: Meschut
- first_name: Mirko
  full_name: Schaper, Mirko
  last_name: Schaper
- first_name: Olexandr
  full_name: Grydin, Olexandr
  last_name: Grydin
citation:
  ama: Neuser M, Kappe F, Ostermeier J, et al. Mechanical Properties and Joinability
    of AlSi9 Alloy Manufactured by Twin‐Roll Casting. <i>Advanced Engineering Materials</i>.
    2022;24(10). doi:<a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>
  apa: Neuser, M., Kappe, F., Ostermeier, J., Krüger, J. T., Bobbert, M., Meschut,
    G., Schaper, M., &#38; Grydin, O. (2022). Mechanical Properties and Joinability
    of AlSi9 Alloy Manufactured by Twin‐Roll Casting. <i>Advanced Engineering Materials</i>,
    <i>24</i>(10), Article 2200874. <a href="https://doi.org/10.1002/adem.202200874">https://doi.org/10.1002/adem.202200874</a>
  bibtex: '@article{Neuser_Kappe_Ostermeier_Krüger_Bobbert_Meschut_Schaper_Grydin_2022,
    title={Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll
    Casting}, volume={24}, DOI={<a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>},
    number={102200874}, journal={Advanced Engineering Materials}, publisher={Wiley},
    author={Neuser, Moritz and Kappe, Fabian and Ostermeier, Jakob and Krüger, Jan
    Tobias and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko and Grydin,
    Olexandr}, year={2022} }'
  chicago: Neuser, Moritz, Fabian Kappe, Jakob Ostermeier, Jan Tobias Krüger, Mathias
    Bobbert, Gerson Meschut, Mirko Schaper, and Olexandr Grydin. “Mechanical Properties
    and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll Casting.” <i>Advanced
    Engineering Materials</i> 24, no. 10 (2022). <a href="https://doi.org/10.1002/adem.202200874">https://doi.org/10.1002/adem.202200874</a>.
  ieee: 'M. Neuser <i>et al.</i>, “Mechanical Properties and Joinability of AlSi9
    Alloy Manufactured by Twin‐Roll Casting,” <i>Advanced Engineering Materials</i>,
    vol. 24, no. 10, Art. no. 2200874, 2022, doi: <a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>.'
  mla: Neuser, Moritz, et al. “Mechanical Properties and Joinability of AlSi9 Alloy
    Manufactured by Twin‐Roll Casting.” <i>Advanced Engineering Materials</i>, vol.
    24, no. 10, 2200874, Wiley, 2022, doi:<a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>.
  short: M. Neuser, F. Kappe, J. Ostermeier, J.T. Krüger, M. Bobbert, G. Meschut,
    M. Schaper, O. Grydin, Advanced Engineering Materials 24 (2022).
date_created: 2022-12-05T20:07:55Z
date_updated: 2022-12-05T20:09:50Z
doi: 10.1002/adem.202200874
intvolume: '        24'
issue: '10'
keyword:
- Condensed Matter Physics
- General Materials Science
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '136'
  name: 'TRR 285 – A02: TRR 285 - Subproject A02'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Advanced Engineering Materials
publication_identifier:
  issn:
  - 1438-1656
  - 1527-2648
publication_status: published
publisher: Wiley
status: public
title: Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll
  Casting
type: journal_article
user_id: '7850'
volume: 24
year: '2022'
...
---
_id: '30717'
abstract:
- lang: eng
  text: To achieve the climate objectives, various measures are taken to increase
    the efficiency of raw materials and energies used. A sector with a large proportion
    of the global consumption of resources is the mobility sector. To increase the
    efficiency in this field, large efforts are made to reduce the weight of moving
    masses. One approach is the use of multi-material systems, which utilises different
    materials and their specific properties depending on the local requirements. Multi-material
    systems consist often of materials which differ in strength and density, for example,
    high-strength steels, aluminium alloys or polymers. Additionally, such a system
    can utilise different geometries of the components to be joined, characterised
    for example by varying sheet thicknesses. A central challenge of producing these
    systems is the joining of the individual components. This requires robust joining
    processes capable of covering the entire spectrum of possible variants and is
    feasible for different physical properties of the materials. Since conventional
    joining processes are rather rigid and have difficulty reacting to changing process
    and disturbance variables, new joining processes are necessary. With the objective
    of being able to react versatile to varying parameters, a process combination
    consisting of a semi-tubular self-piercing riveting process and orbital forming
    process with adjustable tumbling kinematic is introduced. Due to the process combination
    of tumbling and self-piercing riveting, mutual influences of the two process components
    are analysed in regard to material flow and process forces. Further, the investigations
    show the influence of a varying tumbling angle on the joining process itself and
    how the characteristic properties undercut, rivet head end position and residual
    sheet thickness of the joint are affected. The material used for the joining partners
    is an aluminium alloy EN AW-6014 typical for multi-material systems in the automotive
    industry and the rivets are from type Rivset C produced by the Böllhoff company.
author:
- first_name: S.
  full_name: Wituschek, S.
  last_name: Wituschek
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
citation:
  ama: Wituschek S, Lechner M. Investigation of the influence of the tumbling angle
    on a tumbling self-piercing riveting process. <i>Production Engineering</i>. Published
    online 2022. doi:<a href="https://doi.org/10.1177/14644207221080068">10.1177/14644207221080068</a>
  apa: Wituschek, S., &#38; Lechner, M. (2022). Investigation of the influence of
    the tumbling angle on a tumbling self-piercing riveting process. <i>Production
    Engineering</i>. <a href="https://doi.org/10.1177/14644207221080068">https://doi.org/10.1177/14644207221080068</a>
  bibtex: '@article{Wituschek_Lechner_2022, title={Investigation of the influence
    of the tumbling angle on a tumbling self-piercing riveting process}, DOI={<a href="https://doi.org/10.1177/14644207221080068">10.1177/14644207221080068</a>},
    journal={Production Engineering}, author={Wituschek, S. and Lechner, M.}, year={2022}
    }'
  chicago: Wituschek, S., and M. Lechner. “Investigation of the Influence of the Tumbling
    Angle on a Tumbling Self-Piercing Riveting Process.” <i>Production Engineering</i>,
    2022. <a href="https://doi.org/10.1177/14644207221080068">https://doi.org/10.1177/14644207221080068</a>.
  ieee: 'S. Wituschek and M. Lechner, “Investigation of the influence of the tumbling
    angle on a tumbling self-piercing riveting process,” <i>Production Engineering</i>,
    2022, doi: <a href="https://doi.org/10.1177/14644207221080068">10.1177/14644207221080068</a>.'
  mla: Wituschek, S., and M. Lechner. “Investigation of the Influence of the Tumbling
    Angle on a Tumbling Self-Piercing Riveting Process.” <i>Production Engineering</i>,
    2022, doi:<a href="https://doi.org/10.1177/14644207221080068">10.1177/14644207221080068</a>.
  short: S. Wituschek, M. Lechner, Production Engineering (2022).
date_created: 2022-03-29T10:33:15Z
date_updated: 2023-01-02T10:56:48Z
department:
- _id: '630'
doi: 10.1177/14644207221080068
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Production Engineering
status: public
title: Investigation of the influence of the tumbling angle on a tumbling self-piercing
  riveting process
type: journal_article
user_id: '14931'
year: '2022'
...
---
_id: '34248'
abstract:
- lang: eng
  text: Pin extrusion is a common process to realise pin structures in different geometrical
    dimensions for a subsequent joining operation. Nevertheless, the process of pin
    extrusion offers process limits regarding sheet thinning as a consequence of the
    punch penetration depth into the sheet. Thereby, cracks at the residual sheet
    thickness can occur during strength tests, resulting in a failure of the complete
    joint due to severe thinning. Therefore, measures have to be taken into account
    to reduce the thinning. One possibility is the application of orbital formed tailored
    blanks with a local material pre-distribution, which allows a higher sheet thickness
    in the desired area. Within this contribution, the novel approach of a process
    combination of orbital forming and pin extrusion is investigated. To reveal the
    potential of a local material pre-distribution, conventional specimens are compared
    with previously orbital formed components. Relevant parameters such as the residual
    sheet thickness, the pin height as well as the average hardness values are compared.
    The results show a significant positive influence of a local material pre-distribution
    on the residual sheet thickness as well as the resulting pin height. Furthermore,
    the strain hardening during orbital forming can be seen as an additional advantage.
    To conclude the results, the process limits of conventional pin extrusion can
    be expanded significantly by the application of specimens with a local material
    pre-distribution.
article_number: '127'
author:
- first_name: David
  full_name: Römisch, David
  last_name: Römisch
- first_name: Andreas
  full_name: Hetzel, Andreas
  last_name: Hetzel
- first_name: Simon
  full_name: Wituschek, Simon
  last_name: Wituschek
- first_name: Michael
  full_name: Lechner, Michael
  last_name: Lechner
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
citation:
  ama: Römisch D, Hetzel A, Wituschek S, Lechner M, Merklein M. Pin Extrusion for
    Mechanical Joining from Orbital Formed Tailored Blanks with Local Material Pre-Distribution.
    <i>Journal of Manufacturing and Materials Processing</i>. 2022;6(6). doi:<a href="https://doi.org/10.3390/jmmp6060127">10.3390/jmmp6060127</a>
  apa: Römisch, D., Hetzel, A., Wituschek, S., Lechner, M., &#38; Merklein, M. (2022).
    Pin Extrusion for Mechanical Joining from Orbital Formed Tailored Blanks with
    Local Material Pre-Distribution. <i>Journal of Manufacturing and Materials Processing</i>,
    <i>6</i>(6), Article 127. <a href="https://doi.org/10.3390/jmmp6060127">https://doi.org/10.3390/jmmp6060127</a>
  bibtex: '@article{Römisch_Hetzel_Wituschek_Lechner_Merklein_2022, title={Pin Extrusion
    for Mechanical Joining from Orbital Formed Tailored Blanks with Local Material
    Pre-Distribution}, volume={6}, DOI={<a href="https://doi.org/10.3390/jmmp6060127">10.3390/jmmp6060127</a>},
    number={6127}, journal={Journal of Manufacturing and Materials Processing}, publisher={MDPI
    AG}, author={Römisch, David and Hetzel, Andreas and Wituschek, Simon and Lechner,
    Michael and Merklein, Marion}, year={2022} }'
  chicago: Römisch, David, Andreas Hetzel, Simon Wituschek, Michael Lechner, and Marion
    Merklein. “Pin Extrusion for Mechanical Joining from Orbital Formed Tailored Blanks
    with Local Material Pre-Distribution.” <i>Journal of Manufacturing and Materials
    Processing</i> 6, no. 6 (2022). <a href="https://doi.org/10.3390/jmmp6060127">https://doi.org/10.3390/jmmp6060127</a>.
  ieee: 'D. Römisch, A. Hetzel, S. Wituschek, M. Lechner, and M. Merklein, “Pin Extrusion
    for Mechanical Joining from Orbital Formed Tailored Blanks with Local Material
    Pre-Distribution,” <i>Journal of Manufacturing and Materials Processing</i>, vol.
    6, no. 6, Art. no. 127, 2022, doi: <a href="https://doi.org/10.3390/jmmp6060127">10.3390/jmmp6060127</a>.'
  mla: Römisch, David, et al. “Pin Extrusion for Mechanical Joining from Orbital Formed
    Tailored Blanks with Local Material Pre-Distribution.” <i>Journal of Manufacturing
    and Materials Processing</i>, vol. 6, no. 6, 127, MDPI AG, 2022, doi:<a href="https://doi.org/10.3390/jmmp6060127">10.3390/jmmp6060127</a>.
  short: D. Römisch, A. Hetzel, S. Wituschek, M. Lechner, M. Merklein, Journal of
    Manufacturing and Materials Processing 6 (2022).
date_created: 2022-12-06T18:56:24Z
date_updated: 2023-01-02T11:01:34Z
department:
- _id: '630'
doi: 10.3390/jmmp6060127
intvolume: '         6'
issue: '6'
keyword:
- Industrial and Manufacturing Engineering
- Mechanical Engineering
- Mechanics of Materials
language:
- iso: eng
main_file_link:
- open_access: '1'
oa: '1'
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Journal of Manufacturing and Materials Processing
publication_identifier:
  issn:
  - 2504-4494
publication_status: published
publisher: MDPI AG
status: public
title: Pin Extrusion for Mechanical Joining from Orbital Formed Tailored Blanks with
  Local Material Pre-Distribution
type: journal_article
user_id: '14931'
volume: 6
year: '2022'
...
---
_id: '36470'
author:
- first_name: Simon
  full_name: Wituschek, Simon
  last_name: Wituschek
- first_name: Michael
  full_name: Lechner, Michael
  last_name: Lechner
citation:
  ama: 'Wituschek S, Lechner M. Versatile tool design for a tumbling self-piercing
    riveting process. In: ; 2022.'
  apa: Wituschek, S., &#38; Lechner, M. (2022). <i>Versatile tool design for a tumbling
    self-piercing riveting process</i>. Tooling 2022 .
  bibtex: '@inproceedings{Wituschek_Lechner_2022, title={Versatile tool design for
    a tumbling self-piercing riveting process}, author={Wituschek, Simon and Lechner,
    Michael}, year={2022} }'
  chicago: Wituschek, Simon, and Michael Lechner. “Versatile Tool Design for a Tumbling
    Self-Piercing Riveting Process,” 2022.
  ieee: S. Wituschek and M. Lechner, “Versatile tool design for a tumbling self-piercing
    riveting process,” presented at the Tooling 2022 , 2022.
  mla: Wituschek, Simon, and Michael Lechner. <i>Versatile Tool Design for a Tumbling
    Self-Piercing Riveting Process</i>. 2022.
  short: 'S. Wituschek, M. Lechner, in: 2022.'
conference:
  name: 'Tooling 2022 '
date_created: 2023-01-12T14:45:15Z
date_updated: 2023-01-12T14:48:42Z
department:
- _id: '630'
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
status: public
title: Versatile tool design for a tumbling self-piercing riveting process
type: conference
user_id: '7850'
year: '2022'
...
---
_id: '36332'
abstract:
- lang: eng
  text: AlSi casting alloys combine excellent castability with high strength. Hence,
    this group of alloys is often used in the automotive sector. The challenge for
    this application is the brittle character of these alloys which leads to cracks
    during joint formation when mechanical joining technologies are used. A rise in
    ductility can be achieved by a considerable increase in the solidification rate
    which results in grain refinement. High solidification rates can be realized in
    twin–roll casting (TRC) by water-cooled rolls. Therefore, a hypoeutectic EN AC–AlSi9
    (for European Norm - aluminum cast product) is manufactured by the TRC process
    and analyzed. Subsequently, joining investigations are performed on castings in
    as-cast and heat-treated condition using the self-piercing riveting process considering
    the joint formation and the load-bearing capacity. Due to the fine microstructure,
    the crack initiation can be avoided during joining, while maintaining the joining
    parameters, especially by specimens in heat treatment conditions. Furthermore,
    due to the extremely fine microstructure, the load-bearing capacity of the joint
    can be significantly increased in terms of the maximum load-bearing force and
    the energy absorbed.
article_number: '2200874'
article_type: original
author:
- first_name: Moritz
  full_name: Neuser, Moritz
  id: '32340'
  last_name: Neuser
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: Jakob
  full_name: Ostermeier, Jakob
  last_name: Ostermeier
- first_name: Jan Tobias
  full_name: Krüger, Jan Tobias
  id: '44307'
  last_name: Krüger
  orcid: 0000-0002-0827-9654
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Mirko
  full_name: Schaper, Mirko
  id: '43720'
  last_name: Schaper
- first_name: Olexandr
  full_name: Grydin, Olexandr
  id: '43822'
  last_name: Grydin
citation:
  ama: Neuser M, Kappe F, Ostermeier J, et al. Mechanical Properties and Joinability
    of AlSi9 Alloy Manufactured by Twin‐Roll Casting. <i>Advanced Engineering Materials</i>.
    2022;24(10). doi:<a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>
  apa: Neuser, M., Kappe, F., Ostermeier, J., Krüger, J. T., Bobbert, M., Meschut,
    G., Schaper, M., &#38; Grydin, O. (2022). Mechanical Properties and Joinability
    of AlSi9 Alloy Manufactured by Twin‐Roll Casting. <i>Advanced Engineering Materials</i>,
    <i>24</i>(10), Article 2200874. <a href="https://doi.org/10.1002/adem.202200874">https://doi.org/10.1002/adem.202200874</a>
  bibtex: '@article{Neuser_Kappe_Ostermeier_Krüger_Bobbert_Meschut_Schaper_Grydin_2022,
    title={Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll
    Casting}, volume={24}, DOI={<a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>},
    number={102200874}, journal={Advanced Engineering Materials}, publisher={Wiley},
    author={Neuser, Moritz and Kappe, Fabian and Ostermeier, Jakob and Krüger, Jan
    Tobias and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko and Grydin,
    Olexandr}, year={2022} }'
  chicago: Neuser, Moritz, Fabian Kappe, Jakob Ostermeier, Jan Tobias Krüger, Mathias
    Bobbert, Gerson Meschut, Mirko Schaper, and Olexandr Grydin. “Mechanical Properties
    and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll Casting.” <i>Advanced
    Engineering Materials</i> 24, no. 10 (2022). <a href="https://doi.org/10.1002/adem.202200874">https://doi.org/10.1002/adem.202200874</a>.
  ieee: 'M. Neuser <i>et al.</i>, “Mechanical Properties and Joinability of AlSi9
    Alloy Manufactured by Twin‐Roll Casting,” <i>Advanced Engineering Materials</i>,
    vol. 24, no. 10, Art. no. 2200874, 2022, doi: <a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>.'
  mla: Neuser, Moritz, et al. “Mechanical Properties and Joinability of AlSi9 Alloy
    Manufactured by Twin‐Roll Casting.” <i>Advanced Engineering Materials</i>, vol.
    24, no. 10, 2200874, Wiley, 2022, doi:<a href="https://doi.org/10.1002/adem.202200874">10.1002/adem.202200874</a>.
  short: M. Neuser, F. Kappe, J. Ostermeier, J.T. Krüger, M. Bobbert, G. Meschut,
    M. Schaper, O. Grydin, Advanced Engineering Materials 24 (2022).
date_created: 2023-01-12T09:33:55Z
date_updated: 2024-03-14T15:22:33Z
department:
- _id: '158'
- _id: '157'
- _id: '321'
doi: 10.1002/adem.202200874
intvolume: '        24'
issue: '10'
keyword:
- Condensed Matter Physics
- General Materials Science
language:
- iso: eng
main_file_link:
- open_access: '1'
  url: https://onlinelibrary.wiley.com/doi/full/10.1002/adem.202200874
oa: '1'
project:
- _id: '136'
  name: 'TRR 285 – A02: TRR 285 - Subproject A02'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: Advanced Engineering Materials
publication_identifier:
  issn:
  - 1438-1656
  - 1527-2648
publication_status: published
publisher: Wiley
quality_controlled: '1'
status: public
title: Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll
  Casting
type: journal_article
user_id: '32340'
volume: 24
year: '2022'
...
---
_id: '34215'
abstract:
- lang: eng
  text: 'Clinching as a mechanical joining technique allows a fast and reliable joining
    of metal sheets in large-scale production. An efficient design and dimensioning
    of clinched joints requires a holistic understanding of the material, the joining
    process and the resulting properties of the joint. In this paper, the process
    chain for clinching metal sheets is described and experimental techniques are
    proposed to analyze the process-microstructure-property relationships from the
    sheet metal to the joined structure. At the example of clinching aluminum EN AW
    6014, characterization methods are applied and discussed for the following characteristics:
    the mechanical properties of the sheet materials, the tribological behavior in
    the joining system, the joining process and the resulting material structure,
    the load-bearing behavior of the joint, the damage and degradation as well as
    the service life and crack growth behavior. The compilation of the characterization
    methods gives an overview on the advantages and weaknesses of the methods and
    the multiple interactions of material, process and properties during clinching.
    In addition, the results of the analyses on EN AW 6014 can be applied for parameterization
    and validation of simulations.'
article_number: '100108'
author:
- first_name: Robert
  full_name: Kupfer, Robert
  last_name: Kupfer
- first_name: Daniel
  full_name: Köhler, Daniel
  last_name: Köhler
- first_name: David
  full_name: Römisch, David
  last_name: Römisch
- first_name: Simon
  full_name: Wituschek, Simon
  last_name: Wituschek
- first_name: Lars
  full_name: Ewenz, Lars
  last_name: Ewenz
- first_name: Jan
  full_name: Kalich, Jan
  last_name: Kalich
- first_name: Deborah
  full_name: Weiß, Deborah
  id: '45673'
  last_name: Weiß
- first_name: Behdad
  full_name: Sadeghian, Behdad
  last_name: Sadeghian
- first_name: Matthias
  full_name: Busch, Matthias
  last_name: Busch
- first_name: Jan Tobias
  full_name: Krüger, Jan Tobias
  id: '44307'
  last_name: Krüger
  orcid: 0000-0002-0827-9654
- first_name: Moritz
  full_name: Neuser, Moritz
  id: '32340'
  last_name: Neuser
- first_name: Olexandr
  full_name: Grydin, Olexandr
  id: '43822'
  last_name: Grydin
- first_name: Max
  full_name: Böhnke, Max
  id: '45779'
  last_name: Böhnke
- first_name: Christian Roman
  full_name: Bielak, Christian Roman
  id: '34782'
  last_name: Bielak
- first_name: Juliane
  full_name: Troschitz, Juliane
  last_name: Troschitz
citation:
  ama: Kupfer R, Köhler D, Römisch D, et al. Clinching of Aluminum Materials – Methods
    for the Continuous Characterization of Process, Microstructure and Properties.
    <i>Journal of Advanced Joining Processes</i>. 2022;5. doi:<a href="https://doi.org/10.1016/j.jajp.2022.100108">10.1016/j.jajp.2022.100108</a>
  apa: Kupfer, R., Köhler, D., Römisch, D., Wituschek, S., Ewenz, L., Kalich, J.,
    Weiß, D., Sadeghian, B., Busch, M., Krüger, J. T., Neuser, M., Grydin, O., Böhnke,
    M., Bielak, C. R., &#38; Troschitz, J. (2022). Clinching of Aluminum Materials
    – Methods for the Continuous Characterization of Process, Microstructure and Properties.
    <i>Journal of Advanced Joining Processes</i>, <i>5</i>, Article 100108. <a href="https://doi.org/10.1016/j.jajp.2022.100108">https://doi.org/10.1016/j.jajp.2022.100108</a>
  bibtex: '@article{Kupfer_Köhler_Römisch_Wituschek_Ewenz_Kalich_Weiß_Sadeghian_Busch_Krüger_et
    al._2022, title={Clinching of Aluminum Materials – Methods for the Continuous
    Characterization of Process, Microstructure and Properties}, volume={5}, DOI={<a
    href="https://doi.org/10.1016/j.jajp.2022.100108">10.1016/j.jajp.2022.100108</a>},
    number={100108}, journal={Journal of Advanced Joining Processes}, publisher={Elsevier
    BV}, author={Kupfer, Robert and Köhler, Daniel and Römisch, David and Wituschek,
    Simon and Ewenz, Lars and Kalich, Jan and Weiß, Deborah and Sadeghian, Behdad
    and Busch, Matthias and Krüger, Jan Tobias and et al.}, year={2022} }'
  chicago: Kupfer, Robert, Daniel Köhler, David Römisch, Simon Wituschek, Lars Ewenz,
    Jan Kalich, Deborah Weiß, et al. “Clinching of Aluminum Materials – Methods for
    the Continuous Characterization of Process, Microstructure and Properties.” <i>Journal
    of Advanced Joining Processes</i> 5 (2022). <a href="https://doi.org/10.1016/j.jajp.2022.100108">https://doi.org/10.1016/j.jajp.2022.100108</a>.
  ieee: 'R. Kupfer <i>et al.</i>, “Clinching of Aluminum Materials – Methods for the
    Continuous Characterization of Process, Microstructure and Properties,” <i>Journal
    of Advanced Joining Processes</i>, vol. 5, Art. no. 100108, 2022, doi: <a href="https://doi.org/10.1016/j.jajp.2022.100108">10.1016/j.jajp.2022.100108</a>.'
  mla: Kupfer, Robert, et al. “Clinching of Aluminum Materials – Methods for the Continuous
    Characterization of Process, Microstructure and Properties.” <i>Journal of Advanced
    Joining Processes</i>, vol. 5, 100108, Elsevier BV, 2022, doi:<a href="https://doi.org/10.1016/j.jajp.2022.100108">10.1016/j.jajp.2022.100108</a>.
  short: R. Kupfer, D. Köhler, D. Römisch, S. Wituschek, L. Ewenz, J. Kalich, D. Weiß,
    B. Sadeghian, M. Busch, J.T. Krüger, M. Neuser, O. Grydin, M. Böhnke, C.R. Bielak,
    J. Troschitz, Journal of Advanced Joining Processes 5 (2022).
date_created: 2022-12-05T21:17:22Z
date_updated: 2024-03-20T11:54:33Z
department:
- _id: '630'
- _id: '158'
doi: 10.1016/j.jajp.2022.100108
intvolume: '         5'
keyword:
- Mechanical Engineering
- Mechanics of Materials
- Engineering (miscellaneous)
- Chemical Engineering (miscellaneous)
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
- _id: '132'
  name: 'TRR 285 - B: TRR 285 - Project Area B'
- _id: '141'
  name: 'TRR 285 – B02: TRR 285 - Subproject B02'
- _id: '138'
  name: 'TRR 285 – A04: TRR 285 - Subproject A04'
- _id: '135'
  name: 'TRR 285 – A01: TRR 285 - Subproject A01'
- _id: '136'
  name: 'TRR 285 – A02: TRR 285 - Subproject A02'
- _id: '149'
  name: 'TRR 285 – C05: TRR 285 - Subproject C05'
- _id: '143'
  name: 'TRR 285 – B04: TRR 285 - Subproject B04'
publication: Journal of Advanced Joining Processes
publication_identifier:
  issn:
  - 2666-3309
publication_status: published
publisher: Elsevier BV
quality_controlled: '1'
status: public
title: Clinching of Aluminum Materials – Methods for the Continuous Characterization
  of Process, Microstructure and Properties
type: journal_article
user_id: '34782'
volume: 5
year: '2022'
...
---
_id: '34216'
abstract:
- lang: eng
  text: Mechanical joining technologies are increasingly used in multi-material lightweight
    constructions and offer opportunities to create versatile joining processes due
    to their low heat input, robustness to metallurgical incompatibilities and various
    process variants. They can be categorised into technologies which require an auxiliary
    joining element, or do not require an auxiliary joining element. A typical example
    for a mechanical joining process with auxiliary joining element is self-piercing
    riveting. A wide range of processes exist which are not requiring an auxiliary
    joining element. This allows both point-shaped (e.g., by clinching) and line-shaped
    (e.g., friction stir welding) joints to be produced. In order to achieve versatile
    processes, challenges exist in particular in the creation of intervention possibilities
    in the process and the understanding and handling of materials that are difficult
    to join, such as fiber reinforced plastics (FRP) or high-strength metals. In addition,
    predictive capability is required, which in particular requires accurate process
    simulation. Finally, the processes must be measured non-destructively in order
    to generate control variables in the process or to investigate the cause-effect
    relationship. This paper covers the state of the art in scientific research concerning
    mechanical joining and discusses future challenges on the way to versatile mechanical
    joining processes.
article_number: '100113'
author:
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
- first_name: A.
  full_name: Brosius, A.
  last_name: Brosius
- first_name: D.
  full_name: Drummer, D.
  last_name: Drummer
- first_name: L.
  full_name: Fratini, L.
  last_name: Fratini
- first_name: U.
  full_name: Füssel, U.
  last_name: Füssel
- first_name: M.
  full_name: Gude, M.
  last_name: Gude
- first_name: Werner
  full_name: Homberg, Werner
  id: '233'
  last_name: Homberg
- first_name: P.A.F.
  full_name: Martins, P.A.F.
  last_name: Martins
- first_name: Mathias
  full_name: Bobbert, Mathias
  id: '7850'
  last_name: Bobbert
- first_name: M.
  full_name: Lechner, M.
  last_name: Lechner
- first_name: R.
  full_name: Kupfer, R.
  last_name: Kupfer
- first_name: B.
  full_name: Gröger, B.
  last_name: Gröger
- first_name: Daxin
  full_name: Han, Daxin
  id: '36544'
  last_name: Han
- first_name: J.
  full_name: Kalich, J.
  last_name: Kalich
- first_name: Fabian
  full_name: Kappe, Fabian
  id: '66459'
  last_name: Kappe
- first_name: T.
  full_name: Kleffel, T.
  last_name: Kleffel
- first_name: D.
  full_name: Köhler, D.
  last_name: Köhler
- first_name: C.-M.
  full_name: Kuball, C.-M.
  last_name: Kuball
- first_name: J.
  full_name: Popp, J.
  last_name: Popp
- first_name: D.
  full_name: Römisch, D.
  last_name: Römisch
- first_name: J.
  full_name: Troschitz, J.
  last_name: Troschitz
- first_name: Christian
  full_name: Wischer, Christian
  id: '72219'
  last_name: Wischer
- first_name: S.
  full_name: Wituschek, S.
  last_name: Wituschek
- first_name: M.
  full_name: Wolf, M.
  last_name: Wolf
citation:
  ama: Meschut G, Merklein M, Brosius A, et al. Review on mechanical joining by plastic
    deformation. <i>Journal of Advanced Joining Processes</i>. 2022;5. doi:<a href="https://doi.org/10.1016/j.jajp.2022.100113">10.1016/j.jajp.2022.100113</a>
  apa: Meschut, G., Merklein, M., Brosius, A., Drummer, D., Fratini, L., Füssel, U.,
    Gude, M., Homberg, W., Martins, P. A. F., Bobbert, M., Lechner, M., Kupfer, R.,
    Gröger, B., Han, D., Kalich, J., Kappe, F., Kleffel, T., Köhler, D., Kuball, C.-M.,
    … Wolf, M. (2022). Review on mechanical joining by plastic deformation. <i>Journal
    of Advanced Joining Processes</i>, <i>5</i>, Article 100113. <a href="https://doi.org/10.1016/j.jajp.2022.100113">https://doi.org/10.1016/j.jajp.2022.100113</a>
  bibtex: '@article{Meschut_Merklein_Brosius_Drummer_Fratini_Füssel_Gude_Homberg_Martins_Bobbert_et
    al._2022, title={Review on mechanical joining by plastic deformation}, volume={5},
    DOI={<a href="https://doi.org/10.1016/j.jajp.2022.100113">10.1016/j.jajp.2022.100113</a>},
    number={100113}, journal={Journal of Advanced Joining Processes}, publisher={Elsevier
    BV}, author={Meschut, Gerson and Merklein, M. and Brosius, A. and Drummer, D.
    and Fratini, L. and Füssel, U. and Gude, M. and Homberg, Werner and Martins, P.A.F.
    and Bobbert, Mathias and et al.}, year={2022} }'
  chicago: Meschut, Gerson, M. Merklein, A. Brosius, D. Drummer, L. Fratini, U. Füssel,
    M. Gude, et al. “Review on Mechanical Joining by Plastic Deformation.” <i>Journal
    of Advanced Joining Processes</i> 5 (2022). <a href="https://doi.org/10.1016/j.jajp.2022.100113">https://doi.org/10.1016/j.jajp.2022.100113</a>.
  ieee: 'G. Meschut <i>et al.</i>, “Review on mechanical joining by plastic deformation,”
    <i>Journal of Advanced Joining Processes</i>, vol. 5, Art. no. 100113, 2022, doi:
    <a href="https://doi.org/10.1016/j.jajp.2022.100113">10.1016/j.jajp.2022.100113</a>.'
  mla: Meschut, Gerson, et al. “Review on Mechanical Joining by Plastic Deformation.”
    <i>Journal of Advanced Joining Processes</i>, vol. 5, 100113, Elsevier BV, 2022,
    doi:<a href="https://doi.org/10.1016/j.jajp.2022.100113">10.1016/j.jajp.2022.100113</a>.
  short: G. Meschut, M. Merklein, A. Brosius, D. Drummer, L. Fratini, U. Füssel, M.
    Gude, W. Homberg, P.A.F. Martins, M. Bobbert, M. Lechner, R. Kupfer, B. Gröger,
    D. Han, J. Kalich, F. Kappe, T. Kleffel, D. Köhler, C.-M. Kuball, J. Popp, D.
    Römisch, J. Troschitz, C. Wischer, S. Wituschek, M. Wolf, Journal of Advanced
    Joining Processes 5 (2022).
date_created: 2022-12-05T21:24:49Z
date_updated: 2023-04-27T08:52:38Z
department:
- _id: '157'
- _id: '156'
- _id: '9'
doi: 10.1016/j.jajp.2022.100113
intvolume: '         5'
keyword:
- Mechanical Engineering
- Mechanics of Materials
- Engineering (miscellaneous)
- Chemical Engineering (miscellaneous)
language:
- iso: eng
project:
- _id: '130'
  grant_number: '418701707'
  name: 'TRR 285: TRR 285'
- _id: '131'
  name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '135'
  name: 'TRR 285 – A01: TRR 285 - Subproject A01'
- _id: '138'
  name: 'TRR 285 – A04: TRR 285 - Subproject A04'
- _id: '137'
  name: 'TRR 285 – A03: TRR 285 - Subproject A03'
- _id: '132'
  name: 'TRR 285 - B: TRR 285 - Project Area B'
- _id: '140'
  name: 'TRR 285 – B01: TRR 285 - Subproject B01'
- _id: '133'
  name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '145'
  name: 'TRR 285 – C01: TRR 285 - Subproject C01'
- _id: '146'
  name: 'TRR 285 – C02: TRR 285 - Subproject C02'
- _id: '147'
  name: 'TRR 285 – C03: TRR 285 - Subproject C03'
- _id: '148'
  name: 'TRR 285 – C04: TRR 285 - Subproject C04'
publication: Journal of Advanced Joining Processes
publication_identifier:
  issn:
  - 2666-3309
publication_status: published
publisher: Elsevier BV
quality_controlled: '1'
status: public
title: Review on mechanical joining by plastic deformation
type: journal_article
user_id: '66459'
volume: 5
year: '2022'
...
