@article{58807,
  abstract     = {{One of the most important strategies for reducing CO2 emissions in the mobility sector is lightweight construction. In particular, the car body offers several opportunities for weight reduction. Multi-material designs are increasingly being applied to select the most suitable material for the respective load and ultimately achieve synergy effects. For example, aluminium castings are used at the nodes of a spaceframe body. Subsequently, these are joined with profiles to form the bodyshell. To join different materials mechanical joining techniques, such as semi-tubular self-piercing riveting, are deployed. According to the current state of the art, cracks occur in the aluminium castings during the mechanical joining process as a result of the high degree of deformation. Although the aluminium casting alloys of the AlSi-system exhibit low ductility, these alloys reveal excellent castability. In particular, the ability to cast thin structural parts is enabled by the low liquidus point of the near eutectic aluminium casting alloys.
This study addresses the mechanical joining properties of the near eutectic aluminium casting alloy AlSi12, depending on different microstructures. These are achieved by annealing processes and modifying agents. Through an adapted heat treatment, the previously lamellar morphology can be transformed into a globular morphology, which leads to increased ductility and prevents the formation of cracks during the self-piercing riveting (SPR). The joinability is investigated using different die geometries, whereas the joint formation is analysed regarding crack initiation. To evaluate the increased ductility, microstructural and mechanical tests are performed and finally, a microstructure-joinability correlation is established.}},
  author       = {{Neuser, Moritz and Holtkamp, Pia Katharina and Hoyer, Kay-Peter and Kappe, Fabian and Yildiz, Safak and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko}},
  journal      = {{The Journal of Materials: Design and Applications, Part L}},
  keywords     = {{aluminium, casting, microstructure, joinability, self-piercing riveting}},
  location     = {{Porto, Portugal}},
  publisher    = {{Sage Publications}},
  title        = {{{Mechanical properties and joinability of the near-eutectic aluminium casting alloy AlSi12}}},
  doi          = {{10.1177/14644207251319922}},
  year         = {{2025}},
}

@article{52738,
  abstract     = {{<jats:p>Through tailoring the geometry and design of biomaterials, additive manufacturing is revolutionizing the production of metallic patient-specific implants, e.g., the Ti-6Al-7Nb alloy. Unfortunately, studies investigating this alloy showed that additively produced samples exhibit anisotropic microstructures. This anisotropy compromises the mechanical properties and complicates the loading state in the implant. Moreover, the minimum requirements as specified per designated standards such as ISO 5832-11 are not met. The remedy to this problem is performing a conventional heat treatment. As this route requires energy, infrastructure, labor, and expertise, which in turn mean time and money, many of the additive manufacturing benefits are negated. Thus, the goal of this work was to achieve better isotropy by applying only adapted additive manufacturing process parameters, specifically focusing on the build orientations. In this work, samples orientated in 90°, 45°, and 0° directions relative to the building platform were manufactured and tested. These tests included mechanical (tensile and fatigue tests) as well as microstructural analyses (SEM and EBSD). Subsequently, the results of these tests such as fractography were correlated with the acquired mechanical properties. These showed that 90°-aligned samples performed best under fatigue load and that all requirements specified by the standard regarding monotonic load were met.</jats:p>}},
  author       = {{Milaege, Dennis and Eschemann, Niklas and Hoyer, Kay-Peter and Schaper, Mirko}},
  issn         = {{2073-4352}},
  journal      = {{Crystals}},
  keywords     = {{Inorganic Chemistry, Condensed Matter Physics, General Materials Science, General Chemical Engineering}},
  number       = {{2}},
  publisher    = {{MDPI AG}},
  title        = {{{Anisotropic Mechanical and Microstructural Properties of a Ti-6Al-7Nb Alloy for Biomedical Applications Manufactured via Laser Powder Bed Fusion}}},
  doi          = {{10.3390/cryst14020117}},
  volume       = {{14}},
  year         = {{2024}},
}

@article{57540,
  abstract     = {{<jats:title>Abstract</jats:title><jats:p>Rolling processes of conventional cast Al-Li alloys quickly reach their limits due to relatively poor material formability. This can be overcome by using twin-roll casting to produce thin sheets. Further thermomechanical treatment, including hot or cold rolling, and heat treatment can adjust the mechanical properties of twin-roll cast Al-Li sheets. The whole manufacturing chain requires detailed knowledge of the precipitation and dissolution behavior during heating, soaking and cooling, to purposefully select any process parameters. This study shows the process chain of a twin-roll cast Al–Cu–Li alloy achieving a hardness of around 180 HV1 by adapting the heat treatment parameters for homogenisation, hot rolling and age hardening. Both hardness and microstructure evolution are visualised along the process chain.</jats:p>}},
  author       = {{Mallow, Sina and Broer, Jette and Milkereit, Benjamin and Grydin, Olexandr and Hoyer, Kay-Peter and Garthe, Kai-Uwe and Milaege, Dennis and Boyko, Viktoriya and Schaper, Mirko and Kessler, Olaf}},
  issn         = {{0944-6524}},
  journal      = {{Production Engineering}},
  publisher    = {{Springer Science and Business Media LLC}},
  title        = {{{Process chain of a twin-roll cast aluminium-copper-lithium alloy}}},
  doi          = {{10.1007/s11740-024-01322-x}},
  year         = {{2024}},
}

@inproceedings{57477,
  author       = {{Haas, Franz and Tiefnig, Raphael  and Braun, Marcel Patrick Klaus and Taschauer, Michael  and Steinacker, Stephan }},
  booktitle    = {{Metal Additive Manufacturing Conference, MAMC 2024}},
  location     = {{Aachen}},
  title        = {{{Process Development and Risk Assessment for Processing Magnesium Alloys using LPBF Technology}}},
  year         = {{2024}},
}

@article{49107,
  abstract     = {{<jats:p>The effect of plaque deposition (atherosclerosis) on blood flow behaviour is investigated via computational fluid dynamics and structural mechanics simulations. To mitigate the narrowing of coronary artery atherosclerosis (stenosis), the computational modelling of auxetic and non-auxetic stents was performed in this study to minimise or even avoid these deposition agents in the future. Computational modelling was performed in unrestricted (open) conditions and restricted (in an artery) conditions. Finally, stent designs were produced by additive manufacturing, and mechanical testing of the stents was undertaken. Auxetic stent 1 and auxetic stent 2 exhibit very little foreshortening and radial recoil in unrestricted deployment conditions compared to non-auxetic stent 3. However, stent 2 shows structural instability (strut failure) during unrestricted deployment conditions. For the restricted deployment condition, stent 1 shows a higher radial recoil compared to stent 3. In the tensile test simulations, short elongation for stent 1 due to strut failure is demonstrated, whereas no structural instability is noticed for stent 2 and stent 3 until 0.5 (mm/mm) strain. The as-built samples show a significant thickening of the struts of the stents resulting in short elongations during tensile testing compared to the simulations (stent 2 and stent 3). A modelling framework for the stent deployment system that enables the selection of appropriate stent designs before in vivo testing is required. This leads to the acceleration of the development process and a reduction in time, resulting in less material wastage. The modelling framework shall be useful for doctors designing patient-specific stents.</jats:p>}},
  author       = {{Pramanik, Sudipta and Milaege, Dennis and Hein, Maxwell and Hoyer, Kay-Peter and Schaper, Mirko}},
  issn         = {{2073-4352}},
  journal      = {{Crystals}},
  keywords     = {{Inorganic Chemistry, Condensed Matter Physics, General Materials Science, General Chemical Engineering}},
  number       = {{11}},
  publisher    = {{MDPI AG}},
  title        = {{{Additive Manufacturing and Mechanical Properties of Auxetic and Non-Auxetic Ti24Nb4Zr8Sn Biomedical Stents: A Combined Experimental and Computational Modelling Approach}}},
  doi          = {{10.3390/cryst13111592}},
  volume       = {{13}},
  year         = {{2023}},
}

@inproceedings{49774,
  author       = {{Bieber, Maximilian and Haase, Michael and Tasche, Frederik and Zibart, Alexander and Ponick, Bernd}},
  booktitle    = {{2023 IEEE International Electric Machines &amp; Drives Conference (IEMDC)}},
  publisher    = {{IEEE}},
  title        = {{{Additively manufactured air-cooled lightweight rotor for an automotive electric motor}}},
  doi          = {{10.1109/iemdc55163.2023.10238918}},
  year         = {{2023}},
}

@article{43371,
  abstract     = {{Laser structuring to improve the adhesion properties of steel substrates in fiber-metal laminates offers many advantages that are highly suitable for modern industrial requirements. Maintenance and energy costs are relatively low, it is easy to automate, and there are no by-products such as chemicals or abrasives to dispose of or recycle. This makes laser structuring a particularly environmentally friendly process, which is nowadays more important than ever. On the other hand, the process time for laser structuring is much higher than for chemical pre-treatment, for example. In past studies, the time and cost efficiency of the laser structuring process has tended to play a minor role. However, there are approaches in which laser structured surfaces are adapted to the shear stress peaks occurring within the adhesive layer, thus requiring only partial structuring of the area to be bonded, potentially saving process time. In this experimental study, electrolytically galvanized steel substrates were partially laser structured to match the shear stress distribution and then bonded to a carbon fiber-reinforced plastic. The adhesion properties achieved were characterized using shear tensile tests and compared with the properties of the fully structured ones. With the partial laser structuring, a saving of 66 % of the conventional process time was achieved while maintaining 95 % of the same shear strength.}},
  author       = {{Voswinkel, Dietrich}},
  journal      = {{Journal of Manufacturing Processes}},
  keywords     = {{Laser treatment Adhesive bonding Surface technology Hybrid materials}},
  pages        = {{10--19}},
  publisher    = {{Elsevier}},
  title        = {{{Application of a new strategy for time-efficient laser treatment of galvanized steel substrates to improve the adhesion properties}}},
  doi          = {{/10.1016/j.jmapro.2023.03.056}},
  volume       = {{94}},
  year         = {{2023}},
}

@inbook{41959,
  author       = {{Grydin, Olexandr and Garthe, Kai-Uwe and Yuan, Xueyang and Broer, Jette and Keßler, Olaf and Králík, Rostislav and Cieslar, Miroslav and Schaper, Mirko}},
  booktitle    = {{Light Metals 2023}},
  editor       = {{Broek, Stephan}},
  isbn         = {{9783031225314}},
  issn         = {{2367-1181}},
  pages        = {{1031--1037}},
  publisher    = {{Springer Nature Switzerland}},
  title        = {{{Numerical and Experimental Investigation of Twin-Roll Casting of Aluminum–Lithium Strips}}},
  doi          = {{10.1007/978-3-031-22532-1_137}},
  year         = {{2023}},
}

@article{41492,
  abstract     = {{<jats:p>The current investigation shows the feasibility of 316L steel powder production via three different argon gas atomisation routes (closed coupled atomisation, free fall atomisation with and without hot gas), along with subsequent sample production by laser powder bed fusion (PBF-LB). Here, a mixture of pure Fe and atomised 316L steel powder is used for PBF-LB to induce a chemical composition gradient in the microstructure. Optical microscopy and μ-CT investigations proved that the samples processed by PBF-LB exhibit very little porosity. Combined EBSD-EDS measurements show the chemical composition gradient leading to the formation of a local fcc-structure. Upon heat treatment (1100 °C, 14 h), the chemical composition is homogeneous throughout the microstructure. A moderate decrease (1060 to 985 MPa) in the sample’s ultimate tensile strength (UTS) is observed after heat treatment. However, the total elongation of the as-built and heat-treated samples remains the same (≈22%). Similarly, a slight decrease in the hardness from 341 to 307 HV1 is observed upon heat treatment.</jats:p>}},
  author       = {{Pramanik, Sudipta and Andreiev, Anatolii and Hoyer, Kay-Peter and Krüger, Jan Tobias and Hengsbach, Florian and Kircheis, Alexander and Zhao, Weiyu and Fischer-Bühner, Jörg and Schaper, Mirko}},
  issn         = {{2674-0516}},
  journal      = {{Powders}},
  number       = {{1}},
  pages        = {{59--74}},
  publisher    = {{MDPI AG}},
  title        = {{{Powder Production via Atomisation and Subsequent Laser Powder Bed Fusion Processing of Fe+316L Steel Hybrid Alloy}}},
  doi          = {{10.3390/powders2010005}},
  volume       = {{2}},
  year         = {{2023}},
}

@article{43441,
  abstract     = {{This paper reveals the 3D character of the intermetallic layer at the aluminum–steel interface which pops
up above the original sample surface during annealing. Popping out of the intermetallics was proven using
atomic force microscopy. The phase expands out of the plane due to the exothermic formation of the Al5Fe2
phase and the feasibility of surface diffusion. Milling by a focused ion beam enabled the comparison of the
chemical composition of the surface layer with the bulk interface, showing no difference. The growth direction
is both towards aluminum and steel — the main diffusion flux is from aluminum towards steel, and the new
intermetallic phase emerges at the steel side. The shortage of Al atoms causes a shift of the intermetallic as a
whole towards aluminum.}},
  author       = {{Šlapáková, Michaela and Kihoulou, Barbora and Veselý, Jozef and Minárik, Peter and Fekete, Klaudia and Knapek, Michal and Králík, Rostislav and Grydin, Olexandr and Stolbchenko, Mykhailo and Schaper, Mirko}},
  issn         = {{0042-207X}},
  journal      = {{Vacuum}},
  keywords     = {{Al-steel clad, twin-roll casting, 3D characterization, atomic force microscopy, diffusion direction, surface growth}},
  publisher    = {{Elsevier BV}},
  title        = {{{3D-structure of intermetallic interface layer in Al–steel clad material}}},
  doi          = {{10.1016/j.vacuum.2023.112043}},
  volume       = {{212}},
  year         = {{2023}},
}

@article{44078,
  author       = {{Andreiev, Anatolii and Hoyer, Kay-Peter and Hengsbach, Florian and Haase, Michael and Tasche, Lennart and Duschik, Kristina and Schaper, Mirko}},
  issn         = {{0924-0136}},
  journal      = {{Journal of Materials Processing Technology}},
  keywords     = {{Industrial and Manufacturing Engineering, Metals and Alloys, Computer Science Applications, Modeling and Simulation, Ceramics and Composites}},
  publisher    = {{Elsevier BV}},
  title        = {{{Powder bed fusion of soft-magnetic iron-based alloys with high silicon content}}},
  doi          = {{10.1016/j.jmatprotec.2023.117991}},
  volume       = {{317}},
  year         = {{2023}},
}

@article{46503,
  abstract     = {{<jats:sec>
<jats:title content-type="abstract-subheading">Purpose</jats:title>
<jats:p>The purpose of this study is to investigate the manufacturability of Fe-3Si lattice structures and the resulting mechanical properties. This study could lead to the successful processing of squirrel cage conductors (a lattice structure by design) of an induction motor by additive manufacturing in the future.</jats:p>
</jats:sec>
<jats:sec>
<jats:title content-type="abstract-subheading">Design/methodology/approach</jats:title>
<jats:p>The compression behaviour of two lattice structures where struts are arranged in a face-centred cubic position and vertical edges (FCCZ), and struts are placed at body-centred cubic (BCC) positions, prepared by laser powder bed fusion (LPBF), is explored. The experimental investigations are supported by finite element method (FEM) simulations.</jats:p>
</jats:sec>
<jats:sec>
<jats:title content-type="abstract-subheading">Findings</jats:title>
<jats:p>The FCCZ lattice structure presents a peak in the stress-strain curve, whereas the BCC lattice structure manifests a plateau. The vertical struts aligned along the compression direction lead to a significant increase in the load-carrying ability of FCCZ lattice structures compared to BCC lattice structures. This results in a peak in the stress-strain curve. However, the BCC lattice structure presents the bending of struts with diagonal struts carrying the major loads with struts near the faceplate receiving the least load. A high concentration of geometrically necessary dislocations (GNDs) near the grain boundaries along cell formation is observed in the microstructure.</jats:p>
</jats:sec>
<jats:sec>
<jats:title content-type="abstract-subheading">Originality/value</jats:title>
<jats:p>To the best of the authors’ knowledge, this is the first study on additive manufacturing of Fe-3Si lattice structures. Currently, there are no investigations in the literature on the manufacturability and mechanical properties of Fe-3Si lattice structures.</jats:p>
</jats:sec>}},
  author       = {{Pramanik, Sudipta and Hoyer, Kay-Peter and Schaper, Mirko}},
  issn         = {{1355-2546}},
  journal      = {{Rapid Prototyping Journal}},
  keywords     = {{Industrial and Manufacturing Engineering, Mechanical Engineering}},
  number       = {{6}},
  pages        = {{1257--1269}},
  publisher    = {{Emerald}},
  title        = {{{Experimental and finite element method investigation on the compression behaviour of FCCZ and BCC lattice structures of additively manufactured Fe-3Si samples}}},
  doi          = {{10.1108/rpj-06-2022-0190}},
  volume       = {{29}},
  year         = {{2023}},
}

@article{46507,
  author       = {{Pramanik, Sudipta and Milaege, Dennis and Hein, Maxwell and Andreiev, Anatolii and Schaper, Mirko and Hoyer, Kay-Peter}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{14}},
  publisher    = {{Wiley}},
  title        = {{{An Experimental and Computational Modeling Study on Additively Manufactured Micro‐Architectured Ti–24Nb–4Zr–8Sn Hollow‐Strut Lattice Structures}}},
  doi          = {{10.1002/adem.202201850}},
  volume       = {{25}},
  year         = {{2023}},
}

@unpublished{46504,
  author       = {{Andreiev, Anatolii and Hoyer, Kay-Peter and Hengsbach, Florian and Haase, Michael and Schaper, Mirko}},
  publisher    = {{Elsevier BV}},
  title        = {{{Powder Bed Fusion of Soft-Magnetic Iron-Silicon-Based Alloys: Advantages and Challenges}}},
  doi          = {{10.2139/ssrn.4369485}},
  year         = {{2023}},
}

@inbook{46870,
  author       = {{Menge, Dennis and Milaege, Dennis and Hoyer, Kay-Peter and Schmid, Hans-Joachim and Schaper, Mirko}},
  booktitle    = {{Climate Protection, Resource Efficiency, and Sustainable Engineering}},
  editor       = {{Horwath, Illona and Schweizer, Swetlana}},
  isbn         = {{9783837663778}},
  issn         = {{2703-1543}},
  publisher    = {{transcript Verlag}},
  title        = {{{Case Study IV: Individualized Medical Technology using Additive Manufacturing}}},
  doi          = {{10.14361/9783839463772-007}},
  year         = {{2023}},
}

@article{47122,
  abstract     = {{<jats:title>Abstract</jats:title><jats:p>FeCo alloys are important materials used in pumps and motors in the offshore oil and gas drilling industry. These alloys are subjected to marine environments with a high NaCl concentration, therefore, corrosion and catastrophic failure are anticipated. So, the surface dissolution of additively manufactured FeCo samples is investigated in a quasi-<jats:italic>in situ</jats:italic> manner, in particular, the pitting corrosion in 5.0 wt pct NaCl solution. The local dissolution of the same sample region is monitored after 24, 72, and 168 hours. Here, the formation of rectangular and circular pits of ultra-fine dimensions (less than 0.5 <jats:italic>µ</jats:italic>m) is observed with increasing immersion time. In addition, the formation of a corrosion-inhibiting surface layer is detected on the sample surface. Surface dissolution leads to a change in the surface structure, however, no change in grain shape or grain size is noticed. The surface topography after local dissolution is correlated to the grain orientation. Quasi-<jats:italic>in situ</jats:italic> analysis shows the preferential dissolution of high-angle grain boundaries (HAGBs) leading to a change in the fraction of HAGBs and low-angle grain boundaries fraction (LAGBs). For the FeCo sample, a potentiodynamic polarisation test reveals a corrosion potential (E<jats:sub>corr</jats:sub>) of − 0.475 V referred to the standard hydrogen electrode (SHE) and a corrosion exchange current density (i<jats:sub>corr</jats:sub>) of 0.0848 A/m<jats:sup>2</jats:sup>. Furthermore, quasi-<jats:italic>in situ</jats:italic> experiments showed that grains oriented along certain crystallographic directions are corroding more compared to other grains leading to a significant decrease in the local surface height. Grains with a plane normal close to the <jats:inline-formula><jats:alternatives><jats:tex-math>$$\langle {1}00\rangle$$</jats:tex-math><mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML">
                <mml:mrow>
                  <mml:mo>⟨</mml:mo>
                  <mml:mn>100</mml:mn>
                  <mml:mo>⟩</mml:mo>
                </mml:mrow>
              </mml:math></jats:alternatives></jats:inline-formula> direction reveal lower surface dissolution and higher corrosion resistance, whereas planes normal close to the <jats:inline-formula><jats:alternatives><jats:tex-math>$$\langle {11}0\rangle$$</jats:tex-math><mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML">
                <mml:mrow>
                  <mml:mo>⟨</mml:mo>
                  <mml:mn>110</mml:mn>
                  <mml:mo>⟩</mml:mo>
                </mml:mrow>
              </mml:math></jats:alternatives></jats:inline-formula> direction and the <jats:inline-formula><jats:alternatives><jats:tex-math>$$\langle {111}\rangle$$</jats:tex-math><mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML">
                <mml:mrow>
                  <mml:mo>⟨</mml:mo>
                  <mml:mn>111</mml:mn>
                  <mml:mo>⟩</mml:mo>
                </mml:mrow>
              </mml:math></jats:alternatives></jats:inline-formula> direction exhibit a higher surface dissolution.</jats:p>}},
  author       = {{Pramanik, Sudipta and Krüger, Jan Tobias and Schaper, Mirko and Hoyer, Kay-Peter}},
  issn         = {{1073-5623}},
  journal      = {{Metallurgical and Materials Transactions A}},
  keywords     = {{Metals and Alloys, Mechanics of Materials, Condensed Matter Physics}},
  publisher    = {{Springer Science and Business Media LLC}},
  title        = {{{Quasi-In Situ Localized Corrosion of an Additively Manufactured FeCo Alloy in 5 Wt Pct NaCl Solution}}},
  doi          = {{10.1007/s11661-023-07186-7}},
  year         = {{2023}},
}

@article{47536,
  abstract     = {{<jats:title>Abstract</jats:title><jats:p>Efforts to enhance sustainability in all areas of life are increasing worldwide. In the field of manufacturing technology, a wide variety of approaches are being used to improve both resource and energy efficiency. Efficiency as well as sustainability can be improved by creating a circular economy or through energy-efficient recycling processes. As part of the interdisciplinary research group "Light—Efficient—Mobile" investigations on the energy-efficient friction-induced recycling process have been carried out at the department of Forming and Machining Technology at Paderborn University. E.g. using the friction-induced recycling process, different formless solid aluminum materials can be direct recycled into semi-finished products in an energy-efficient manner. The results of investigations with regard to the influence of the geometrical shape and filling rate of the aluminum particles to be recycled as well as the rotational speed of the continuously rotating wheel are explained in this paper. In addition to the recycling of aluminum chips, aluminum particles like powders from the field of additive manufacturing are processed. Based on these results, the future potentials of solid-state recycling processes and their contribution to the circular economy are discussed. The main focus here is on future interdisciplinary research projects to achieve circularity in the manufacturing of user-individual semi-finished products as well as the possibility to selectively adjust the product properties with the continuous recycling process.</jats:p>}},
  author       = {{Borgert, Thomas and Milaege, Dennis and Schweizer, Swetlana and Homberg, Werner and Schaper, Mirko and Tröster, Thomas}},
  issn         = {{1960-6206}},
  journal      = {{International Journal of Material Forming}},
  keywords     = {{General Materials Science}},
  number       = {{6}},
  publisher    = {{Springer Science and Business Media LLC}},
  title        = {{{Potentials of a friction-induced recycling process to improve resource and energy efficiency in manufacturing technology}}},
  doi          = {{10.1007/s12289-023-01785-w}},
  volume       = {{16}},
  year         = {{2023}},
}

@inbook{45360,
  author       = {{Haase, Michael and Bieber, Maximilian and Tasche, Frederik and Schaper, Mirko and Hoyer, Kay-Peter and Ponik, Bernd and Magyar, Balázs}},
  booktitle    = {{Proceedings of the 19th Rapid.Tech 3D Conference Erfurt, Germany, 9–11 May 2023}},
  editor       = {{Kynast, Michael and Eichmann, Michael and Witt, Gerd}},
  isbn         = {{978-3-446-47941-8}},
  publisher    = {{Carl Hanser Verlag GmbH & Co. KG}},
  title        = {{{Umsetzung einer optimierten Oberflächenschlitzung zur Wirbelstromverlustreduktion auf der Oberfläche eines additiv gefertigten Permanentmagnet-Rotors}}},
  doi          = {{https://doi.org/10.3139/9783446479425.001 }},
  year         = {{2023}},
}

@article{47535,
  abstract     = {{Consistent lightweight construction in the area of vehicle manufacturing requires the increased use of multi-material combinations. This, in turn, requires an adaptation of standard joining techniques. In multi-material combinations, the importance of integral cast components, in particular, is increasing and poses additional technical challenges for the industry. One approach to solve these challenges is adaptable joining elements manufactured by a thermomechanical forming process. By applying an incremental and thermomechanical joining process, it is possible to react immediately and adapt the joining process inline to reduce the number of different joining elements. In the investigation described in this publication, cast plates made of the cast aluminium alloy EN AC-AlSi9 serve as joining partners, which are processed by sand casting. The joining process of hypoeutectic AlSi alloys is challenging as their brittle character leads to cracks in the joint during conventional mechanical joining. To solve this, the frictional heat of the novel joining process applied can provide a finer microstructure in the hypoeutectic AlSi9 cast alloy. In detail, its Si is finer-grained, resulting in higher ductility of the joint. This study reveals the thermomechanical joining suitability of a hypoeutectic cast aluminium alloy in combination with adaptively manufactured auxiliary joining elements.}},
  author       = {{Borgert, Thomas and Neuser, Moritz and Hoyer, Kay-Peter and Homberg, Werner and Schaper, Mirko}},
  issn         = {{2504-4494}},
  journal      = {{Journal of Manufacturing and Materials Processing}},
  keywords     = {{Industrial and Manufacturing Engineering, Mechanical Engineering, Mechanics of Materials}},
  number       = {{5}},
  publisher    = {{MDPI AG}},
  title        = {{{Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates}}},
  doi          = {{10.3390/jmmp7050169}},
  volume       = {{7}},
  year         = {{2023}},
}

@inproceedings{43031,
  abstract     = {{Requirements of multi-material construction involve adjustments to standard joining techniques. Especially the growing importance of integral cast components poses additional engineering challenges for the industry. One approach to achieve these goals are adaptable joining elements formed by friction spinning. This approach uses friction-induced heat to form customisable joining elements to join sheets for different boundary conditions, even for brittle cast materials. It is possible to react immediately to adapt to the joining process inline and reduce the amount of different joining elements. As the joining partner serve casting plates of the aluminium casting alloy EN AC–AlSi9, which is processed in the sand casting. Joining hypoeutectic AlSi alloys constitutes a challenge because the brittle character of these cause cracks in the joint during conventional mechanical joining. Furthermore, the friction-induced heat of the novel joining process causes a finer microstructure in the hypoeutectic AlSi9 casting alloy. In particular, the eutectic Si is more fine-grained, resulting in higher joint ductility. This study indicates the joining suitability of a hypoeutectic aluminium casting alloy in combination with adaptive manufactured additional joining elements. Here, various mechanical and microstructural investigations validate the influence of the thermomechanical joining technique. In conclusion, the potential of this joining process is presented regarding the joinability of cast aluminium components.}},
  author       = {{Borgert, Thomas and Neuser, Moritz and Wiens, Eugen and Grydin, Olexandr and Homberg, Werner and Schaper, Mirko}},
  booktitle    = {{Materials Research Proceedings}},
  issn         = {{2474-395X}},
  location     = {{Nürnberg}},
  pages        = {{187--194}},
  publisher    = {{Materials Research Forum LLC}},
  title        = {{{Influence of thermo-mechanical joining process on the microstructure of a hypoeutectic aluminium cast alloy}}},
  doi          = {{10.21741/9781644902417-24}},
  volume       = {{25}},
  year         = {{2023}},
}

