@inbook{34211, abstract = {{Nowadays, clinching is a widely used joining technique, where sheets are joined by pure deformation to create an interlock without the need for auxiliary parts. This leads to advantages such as reduced joining time and manufacturing costs. On the other hand, the joint strength solely relies on directed material deformation, which renders an accurate material modelling essential to reliably predict the joint forming. The formation of the joint locally involves large plastic strains and possibly complex non-proportional loading paths, as typical of many metal forming applications. Consequently, a finite plasticity formulation is utilised incorporating a Chaboche–Rousselier kinematic hardening law to capture the Bauschinger effect. Material parameters are identified from tension–compression tests on miniature spec- imens for the dual-phase steel HCT590X. The resulting material model is implemented in LS-Dyna to study the locally diverse loading paths and give a quantitative statement on the importance of kinematic hardening for clinching. It turns out that the Bauschinger effect mainly affects the springback of the sheets and has a smaller effect on the joint forming itself.}}, author = {{Friedlein, Johannes and Mergheim, Julia and Steinmann, Paul}}, booktitle = {{The Minerals, Metals & Materials Series}}, isbn = {{9783031062117}}, issn = {{2367-1181}}, keywords = {{Clinching, Material modelling, Kinematic hardening, Parameter identification, Bauschinger effect}}, publisher = {{Springer International Publishing}}, title = {{{Influence of Kinematic Hardening on Clinch Joining of Dual-Phase Steel HCT590X Sheet Metal}}}, doi = {{10.1007/978-3-031-06212-4_31}}, year = {{2022}}, } @inbook{34212, abstract = {{Force–displacement measurements and micrograph analyses are commonly used methods to validate numerical models of clinching processes. However, these methods often lead to resetting of elastic deformations and crack- closing after unloading. In contrast, the in situ computed tomography (CT) can provide three-dimensional images of the clinch point under loading conditions. In this paper, the potential of the in situ investigation of a clinching process as validation method is analyzed. For the in situ testing, a tailored test set-up featuring a beryllium cylinder for load-bearing and clinching tools made from ultra-high-strength titanium and Si3N4 are used. In the experiments, the clinching of two aluminum sheets is interrupted at specific process steps in order to perform the CT scans. It is shown that in situ CT visualizes the inner geometry of the joint at high precision and that this method is suitable to validate numerical models.}}, author = {{Köhler, Daniel and Kupfer, Robert and Troschitz, Juliane and Gude, Maik}}, booktitle = {{The Minerals, Metals & Materials Series}}, isbn = {{9783031062117}}, issn = {{2367-1181}}, keywords = {{Clinching, Non-destructive testing, Computed tomography, In situ CT}}, publisher = {{Springer International Publishing}}, title = {{{Clinching in In Situ CT—A Novel Validation Method for Mechanical Joining Processes}}}, doi = {{10.1007/978-3-031-06212-4_75}}, year = {{2022}}, } @inbook{33728, author = {{Bielak, C. R. and Böhnke, M. and Bobbert, M. and Meschut, G.}}, booktitle = {{The Minerals, Metals & Materials Series}}, isbn = {{9783031062117}}, issn = {{2367-1181}}, publisher = {{Springer International Publishing}}, title = {{{Development of a Numerical 3D Model for Analyzing Clinched Joints in Versatile Process Chains}}}, doi = {{10.1007/978-3-031-06212-4_15}}, year = {{2022}}, } @inbook{33003, author = {{Böhnke, Max and Bielak, Christian Roman and Bobbert, Mathias and Meschut, Gerson}}, booktitle = {{The Minerals, Metals & Materials Series}}, isbn = {{9783031062117}}, issn = {{2367-1181}}, location = {{Toronto, Kanada}}, publisher = {{Springer International Publishing}}, title = {{{Development of a Modified Punch Test for Investigating the Failure Behavior in Sheet Metal Materials}}}, doi = {{10.1007/978-3-031-06212-4_52}}, year = {{2022}}, } @inbook{34210, abstract = {{The application of the mechanical joining process clinching enables the joining of sheet metals with a wide range of material-thickness configurations, which is of interest in lightweight construction of multi-material structures. Each material-thickness combination results in a joint with its own property profile that is affected differently by variations. Manufacturing process-related effects from preforming steps influence the geometric shape of a clinched joint as well as its load-bearing capacity. During the clinching process high degrees of plastic strain, increased temperatures and high strain rates occur. In this context, a 3D numerical model was developed which can represent the material-specific behaviour during the process chain steps sheet metal forming, joining, and loading phase in order to achieve a high predictive accuracy of the simulation. Besides to the investigation of the prediction accuracy, the extent of the influence of individual modelling aspects such as temperature and strain rate dependency is examined.}}, author = {{Bielak, Christian Roman and Böhnke, Max and Bobbert, Mathias and Meschut, Gerson}}, booktitle = {{The Minerals, Metals & Materials Series}}, isbn = {{9783031062117}}, issn = {{2367-1181}}, publisher = {{Springer International Publishing}}, title = {{{Development of a Numerical 3D Model for Analyzing Clinched Joints in Versatile Process Chains}}}, doi = {{10.1007/978-3-031-06212-4_15}}, year = {{2022}}, } @inbook{51195, author = {{Köhler, Daniel and Kupfer, Robert and Troschitz, Juliane and Gude, Maik}}, booktitle = {{The Minerals, Metals & Materials Series}}, isbn = {{9783031062117}}, issn = {{2367-1181}}, publisher = {{Springer International Publishing}}, title = {{{Clinching in In Situ CT—A Novel Validation Method for Mechanical Joining Processes}}}, doi = {{10.1007/978-3-031-06212-4_75}}, year = {{2022}}, }