@article{62160,
  abstract     = {{<jats:p>Laser powder bed fusion is a cornerstone technology for additive manufacturing (AM) of metals and polymers, yet challenges in achieving consistent reproducibility and process optimization persist. Addressing these requires a systematic understanding of the interactions between feedstock, process parameters, and final part characteristics throughout the entire production chain. This study presents results from a comprehensive interlaboratory investigation conducted by 32 research institutions, evaluating six feedstock, including nanoparticle‐modified aluminum alloy and polyamide powders, under standardized protocols. Data analysis encompasses 69 powder properties, 15 process parameters per print, and 78 part features, culminating in a dataset of over 1.2 million correlations. Advanced statistical methods and machine learning are employed to identify critical variability drivers, such as the impact of nanoparticle modifications on powder flowability and thermal conductivity, as well as the influence of process parameters on reproducibility. Newly introduced dimensionless figures of merit provide universal metrics to describe and predict thermal and mechanical interactions, simplifying process optimization and material characterization. The findings, supported by an open‐access dataset adhering to findable, accessible, interoperable, and reusable principles, advance understanding of material–process–structure–property relationships. They establish a benchmark for future research and lay the foundation for improving the reliability, quality, and sustainability of AM processes.</jats:p>}},
  author       = {{Kuşoğlu, Ihsan Murat and Garg, Sunidhi and Abel, Arvid and Balachandran, Prasanna V. and Barcikowski, Stephan and Becker, Louis and Bernsmann, Jan-Simeon and Boseila, Jonas and Broeckmann, Christoph and Coskun, Mert and Dreyer, Malte and East, Mark and Easton, Mark and Ellendt, Nils and Gann, Stan and Gökce, Bilal and Goßling, Mareen and Greiner, Joachim and Gruber, Piotr and Grünewald, Moritz and Gurung, Kopila and Hantke, Nick and Hengsbach, Florian and Holländer, Hannes and Van Hooreweder, Brecht and Hoyer, Kay-Peter and Huang, Yajiang and Huber, Florian and Kessler, Olaf and Kısasöz, Burçin Özbay and Kleszczynski, Stefan and Koc, Ebubekir and Kurzynowski, Tomasz and Kwade, Arno and Leupold, Simon and Liu, Dongmei and Lomo, Felix and Lüddecke, Arne and Luinstra, Gerrit A. and Mauchline, David A. and Meyer, Fabian and Meyer, Lars and Middendorf, Peter and Nolte, Stefan and Olejarczyk, Michał and Overmeyer, Ludger and Pich, Andrij and Platt, Sebastian and Radtke, Felix and Ramm, Roland and Rittinghaus, Silja-Katharina and Rothfelder, Richard and Rudloff, Johannes and Schaper, Mirko and Scheck, Marie Luise and Schleifenbaum, Johannes Henrich and Schmidt, Michael and Sehrt, Jan T. and Shabanga, Yvonne P. and Sommereyns, Alexander and Steuer, Rabea and Tisha, Layla Shams and Toenjes, Anastasiya and Tuck, Christopher and Vaghar, Adrian and Vrancken, Bey and Wang, Zhengze and Weber, Sebastian and Wegner, Jan and Xu, Bai-Xiang and Yang, Yangyiwei and Zhang, Duyao and Zhuravlev, Evgeny and Ziefuss, Anna R.}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  number       = {{14}},
  publisher    = {{Wiley}},
  title        = {{{Large‐Scale Interlaboratory Study Along the Entire Process Chain of Laser Powder Bed Fusion: Bridging Variability, Standards, and Optimization across Metals and Polymers}}},
  doi          = {{10.1002/adem.202402930}},
  volume       = {{27}},
  year         = {{2025}},
}

@article{64885,
  abstract     = {{The tribological behavior of thermo‐responsive poly(N‐isopropylacrylamide) (PNIPAAm)‐based microgels is investigated for use as water‐dispersible lubricant additives. Two types of microgels are synthesized using a surfactant‐free emulsion polymerization method: MG0, consisting of pure PNIPAAm with a volume phase transition temperature (VPTT) of ≈33 °C, and MG16, consisting of PNIPAAm copolymerized with hydrophobic tert‐butyl acrylamide, exhibiting a lower VPTT of around 23 °C. Swelling and lubrication performance are evaluated at 20 and 40 °C. Both microgels significantly reduce friction and wear compared to water alone. At 20 °C, MG0 remains fully swollen and provides effective wear protection through hydrated microgel lubrication. MG16, being near its VPTT, exhibits partial collapse and slightly higher wear. At 40 °C, MG16 demonstrates improved wear resistance, attributed to enhanced film compaction in the collapsed state. Raman spectroscopy and scanning electron microscopy–energy‐dispersive X‐ray spectroscopy confirm that carbon‐rich tribofilms are formed via tribochemical reactions. MG0 produces more graphitic films, while MG16 generates amorphous carbon structures. These findings highlight the tunability of microgel composition for designing adaptive, water‐based lubricants for temperature‐sensitive applications.}},
  author       = {{Syed, Junaid and Dyck, Florian and Herberg, Artjom and Kuckling, Dirk and Gosvami, Nitya Nand}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  number       = {{1}},
  publisher    = {{Wiley}},
  title        = {{{Microgel Additives for Aqueous Lubrication: Tailoring Friction and Wear via Composition and Thermal Responsiveness}}},
  doi          = {{10.1002/adem.202501673}},
  volume       = {{28}},
  year         = {{2025}},
}

@article{46507,
  author       = {{Pramanik, Sudipta and Milaege, Dennis and Hein, Maxwell and Andreiev, Anatolii and Schaper, Mirko and Hoyer, Kay-Peter}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{14}},
  publisher    = {{Wiley}},
  title        = {{{An Experimental and Computational Modeling Study on Additively Manufactured Micro‐Architectured Ti–24Nb–4Zr–8Sn Hollow‐Strut Lattice Structures}}},
  doi          = {{10.1002/adem.202201850}},
  volume       = {{25}},
  year         = {{2023}},
}

@article{34207,
  abstract     = {{AlSi casting alloys combine excellent castability with high strength. Hence, this group of alloys is often used in the automotive sector. The challenge for this application is the brittle character of these alloys which leads to cracks during joint formation when mechanical joining technologies are used. A rise in ductility can be achieved by a considerable increase in the solidification rate which results in grain refinement. High solidification rates can be realized in twin–roll casting (TRC) by water-cooled rolls. Therefore, a hypoeutectic EN AC–AlSi9 (for European Norm - aluminum cast product) is manufactured by the TRC process and analyzed. Subsequently, joining investigations are performed on castings in as-cast and heat-treated condition using the self-piercing riveting process considering the joint formation and the load-bearing capacity. Due to the fine microstructure, the crack initiation can be avoided during joining, while maintaining the joining parameters, especially by specimens in heat treatment conditions. Furthermore, due to the extremely fine microstructure, the load-bearing capacity of the joint can be significantly increased in terms of the maximum load-bearing force and the energy absorbed.}},
  author       = {{Neuser, Moritz and Kappe, Fabian and Ostermeier, Jakob and Krüger, Jan Tobias and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko and Grydin, Olexandr}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{10}},
  publisher    = {{Wiley}},
  title        = {{{Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll Casting}}},
  doi          = {{10.1002/adem.202200874}},
  volume       = {{24}},
  year         = {{2022}},
}

@article{33724,
  author       = {{Vieth, Pascal and Borgert, Thomas and Homberg, Werner and Grundmeier, Guido}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  publisher    = {{Wiley}},
  title        = {{{Assessment of mechanical and optical properties of Al 6060 alloy particles by removal of contaminants}}},
  doi          = {{10.1002/adem.202201081}},
  year         = {{2022}},
}

@article{34242,
  author       = {{Neuser, Moritz and Kappe, Fabian and Ostermeier, Jakob and Krüger, Jan Tobias and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko and Grydin, Olexandr}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{10}},
  publisher    = {{Wiley}},
  title        = {{{Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll Casting}}},
  doi          = {{10.1002/adem.202200874}},
  volume       = {{24}},
  year         = {{2022}},
}

@article{31075,
  author       = {{Teng, Zhenjie and Wu, Haoran and Pramanik, Sudipta and Hoyer, Kay-Peter and Schaper, Mirko and Zhang, Hanlon and Boller, Christian and Starke, Peter}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  publisher    = {{Wiley}},
  title        = {{{Characterization and analysis of plastic instability in an ultrafine‐grained medium Mn TRIP steel}}},
  doi          = {{10.1002/adem.202200022}},
  year         = {{2022}},
}

@article{41502,
  author       = {{Teng, Zhenjie and Wu, Haoran and Pramanik, Sudipta and Hoyer, Kay-Peter and Schaper, Mirko and Zhang, Hanlong and Boller, Christian and Starke, Peter}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{9}},
  publisher    = {{Wiley}},
  title        = {{{Characterization and Analysis of Plastic Instability in an Ultrafine‐Grained Medium Mn TRIP Steel}}},
  doi          = {{10.1002/adem.202200022}},
  volume       = {{24}},
  year         = {{2022}},
}

@article{41493,
  author       = {{Krüger, Jan Tobias and Hoyer, Kay-Peter and Andreiev, Anatolii and Schaper, Mirko and Zinn, Carolin}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  publisher    = {{Wiley}},
  title        = {{{Modification of Iron with Degradable Silver Phases Processed via Laser Beam Melting for Implants with Adapted Degradation Rate}}},
  doi          = {{10.1002/adem.202201008}},
  year         = {{2022}},
}

@article{36332,
  abstract     = {{AlSi casting alloys combine excellent castability with high strength. Hence, this group of alloys is often used in the automotive sector. The challenge for this application is the brittle character of these alloys which leads to cracks during joint formation when mechanical joining technologies are used. A rise in ductility can be achieved by a considerable increase in the solidification rate which results in grain refinement. High solidification rates can be realized in twin–roll casting (TRC) by water-cooled rolls. Therefore, a hypoeutectic EN AC–AlSi9 (for European Norm - aluminum cast product) is manufactured by the TRC process and analyzed. Subsequently, joining investigations are performed on castings in as-cast and heat-treated condition using the self-piercing riveting process considering the joint formation and the load-bearing capacity. Due to the fine microstructure, the crack initiation can be avoided during joining, while maintaining the joining parameters, especially by specimens in heat treatment conditions. Furthermore, due to the extremely fine microstructure, the load-bearing capacity of the joint can be significantly increased in terms of the maximum load-bearing force and the energy absorbed.}},
  author       = {{Neuser, Moritz and Kappe, Fabian and Ostermeier, Jakob and Krüger, Jan Tobias and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko and Grydin, Olexandr}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{10}},
  publisher    = {{Wiley}},
  title        = {{{Mechanical Properties and Joinability of AlSi9 Alloy Manufactured by Twin‐Roll Casting}}},
  doi          = {{10.1002/adem.202200874}},
  volume       = {{24}},
  year         = {{2022}},
}

@article{34645,
  author       = {{Tripathi, Tripurari Sharan and Wilken, Martin and Hoppe, Christian and de los Arcos, Teresa and Grundmeier, Guido and Devi, Anjana and Karppinen, Maarit}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{Condensed Matter Physics, General Materials Science}},
  number       = {{10}},
  publisher    = {{Wiley}},
  title        = {{{Atomic Layer Deposition of Copper Metal Films from Cu(acac)            <sub>2</sub>            and Hydroquinone Reductant}}},
  doi          = {{10.1002/adem.202100446}},
  volume       = {{23}},
  year         = {{2021}},
}

@article{23899,
  author       = {{Grydin, Olexandr and Matzelt, Manuel and Andreiev, Anatolii and Frolov, Yaroslav and Schaper, Mirko}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  title        = {{{Influence of Microstructure in Near‐Surface Areas of Feedstocks on the Bond Strength of Roll Bonded Aluminum Clads}}},
  doi          = {{10.1002/adem.202000130}},
  year         = {{2020}},
}

@article{23901,
  author       = {{Grydin, Olexandr and Andreiev, Anatolii and Zogaj, Mergim and Frolov, Yaroslav and Schaper, Mirko}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  title        = {{{Relationships between Microstructural and Mechanical Performance on Example of an Air‐Hardening Steel}}},
  doi          = {{10.1002/adem.201900134}},
  year         = {{2019}},
}

@article{17835,
  author       = {{Klippstein, Sven Helge and Hassanin, Hany and Diaz De Cerio Sanchez, Alejandro and Zweiri, Yahya and Seneviratne, Lakmal}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  number       = {{2}},
  title        = {{{Additive Manufacturing of Porous Structures for Unmanned Aerial Vehicles Applications}}},
  doi          = {{10.1002/adem.201800290}},
  volume       = {{20}},
  year         = {{2018}},
}

@article{16252,
  abstract     = {{Additive Manufacturing (AM) is a game changing production technology for aerospace applications. Fused deposition modeling is one of the most widely used AM technologies and recently has gained much attention in the advancement of many products. This paper introduces an extensive review of fused deposition modeling and its application in the development of high performance unmanned aerial vehicles. The process methodology, materials, post processing, and properties of its products are discussed in details. Successful examples of using this technology for making functional, lightweight, and high endurance unmanned aerial vehicles are also highlighted. In addition, major opportunities, limitations, and outlook of fused deposition modeling are also explored. The paper shows that the emerge of fused deposition modeling as a robust technique for unmanned aerial vehicles represents a good opportunity to produce compact, strong, lightweight structures, and functional parts with embedded electronic.}},
  author       = {{Klippstein, Sven Helge and Diaz De Cerio Sanchez, Alejandro and Hassanin, Hany and Zweiri, Yahya and Seneviratne, Lakmal}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  keywords     = {{FDM, Review, UAV}},
  title        = {{{Fused Deposition Modeling for Unmanned Aerial Vehicles (UAVs): A Review}}},
  doi          = {{10.1002/adem.201700552}},
  year         = {{2017}},
}

@article{20941,
  abstract     = {{The influence of a chemical or mechanical surface modification followed by different post-heat treatments on the bond strength of galvanized steel/ aluminum composites is studied. An incremental rolling process is used for joint formation based on plastic deformation. The morphology, the chemical state of the modified surfaces as well as the cross-section, and local potential distribution of the welded zone is characterized by different microscopic and spectroscopic methods. The stability of the joint is analyzed by a shear-force test in combination with microscopic failure analysis. A clear correlation between pre/post-treatment and the joint strength is observed.}},
  author       = {{Hoppe, Christian and Ebbert, Christoph and Grothe, Richard and Schmidt, Hans Christian and Hordych, Illia and Homberg, Werner and Maier, Hans Juergen and Grundmeier, Guido}},
  issn         = {{1527-2648}},
  journal      = {{ADVANCED ENGINEERING MATERIALS}},
  number       = {{8}},
  pages        = {{1371--1380}},
  title        = {{{Influence of the Surface and Heat Treatment on the Bond Strength of Galvanized Steel/Aluminum Composites Joined by Plastic Deformation}}},
  doi          = {{10.1002/adem.201600085}},
  volume       = {{18}},
  year         = {{2016}},
}

@article{20942,
  abstract     = {{Interface modification based on ultra-thin mercapto-propyl(trimethoxy) silane (MPTMS) films is shown to promote joining of copper and aluminum by plastic deformation followed by a heat treatment. The surface morphology and the surface chemistry of the metal substrates were analyzed by means of FE-SEM, XPS, and FT-IRRAS. The spectroscopic data show that the MPTMS film is crosslinked via Si-O-Si bonds and that stable Cu-S and Si-O-Al interfacial bonds are formed. The shear-force tests of the joints led to force displacement curves that are characteristic for a covalently bonded interface. Complementary cross sectional SEM and EDS analysis of the joint proved that a defect-free interface was formed without any measureable interdiffusion of metals across the interface or cracking of an oxide films.}},
  author       = {{Hoppe, Christian and Ebbert, Christoph and Voigt, Markus and Schmidt, Hans Christian and Rodman, Dmytro and Homberg, Werner and Maier, Hans Juergen and Grundmeier, Guido}},
  issn         = {{1527-2648}},
  journal      = {{ADVANCED ENGINEERING MATERIALS}},
  number       = {{6}},
  pages        = {{1066--1074}},
  title        = {{{Molecular Engineering of Aluminum-Copper Interfaces for Joining by Plastic Deformation}}},
  doi          = {{10.1002/adem.201500501}},
  volume       = {{18}},
  year         = {{2016}},
}

@article{15966,
  author       = {{Niendorf, Thomas and Leuders, Stefan and Riemer, Andre and Brenne, Florian and Tröster, Thomas and Richard, Hans Albert and Schwarze, Dieter}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  pages        = {{857--861}},
  title        = {{{Functionally Graded Alloys Obtained by Additive Manufacturing}}},
  doi          = {{10.1002/adem.201300579}},
  year         = {{2014}},
}

@article{22580,
  author       = {{König, Dennis and Naujoks, Dennis and de los Arcos de Pedro, Maria Teresa and Grosse-Kreul, Simon and Ludwig, Alfred}},
  issn         = {{1438-1656}},
  journal      = {{Advanced Engineering Materials}},
  pages        = {{669--673}},
  title        = {{{X-Ray Photoelectron Spectroscopy Investigations of the Surface Reaction Layer and its Effects on the Transformation Properties of Nanoscale Ti51Ni38Cu11Shape Memory Thin Films}}},
  doi          = {{10.1002/adem.201400317}},
  year         = {{2014}},
}