---
_id: '62079'
abstract:
- lang: eng
  text: This paper investigates two modeling approaches for the simulation of the
    deformation and decomposition behavior of preconsolidated rovings above the thermoplastic
    matrix{\textquoteright} melting temperature. This is crucial for capturing the
    local material structure after processes introducing highly localized deformation
    such as mechanical joining processes between metal and fiber reinforced thermoplastics
    (FRTP). A generic finite element (FE) model is developed, incorporating interfaces
    discretized through either cohesive zone (CZ) elements or Coulomb friction-based
    contacts. The material parameters for the FE elements are derived from the initial
    stiffness of a statistical volume element (SVE) at micro scale modelled with an
    Arbitrary-Lagrange-Eulerian method for three load cases. The CZ properties calculated
    are based on the shear viscosity of the composite. The CZ and contact modelling
    approaches are evaluated using three load cases of the SVE, comparing force-displacement
    curves. Under simple loading conditions, such as normal pressure tension and bending,
    both methods produce similar results; however, in complex load cases, the CZ approach
    shows clear advantages in handling interface interactions and shows robust simulations.
    The CZ approach thus presents a promising method for simulating roving decomposition
    in FRTP-metal joining applications above the matrix{\textquoteright} melting temperature.
author:
- first_name: Benjamin
  full_name: Gröger, Benjamin
  last_name: Gröger
- first_name: Johannes
  full_name: Gerritzen, Johannes
  id: '105344'
  last_name: Gerritzen
  orcid: 0000-0002-0169-8602
- first_name: Andreas
  full_name: Hornig, Andreas
  last_name: Hornig
- first_name: Maik
  full_name: Gude, Maik
  last_name: Gude
citation:
  ama: 'Gröger B, Gerritzen J, Hornig A, Gude M. Modeling approaches for the decomposition
    behavior of preconsolidated rovings throughout local deformation processes. In:
    Meschut G, Bobbert M, Duflou J, et al., eds. <i>Sheet Metal 2025</i>. Materials
    Research Proceedings. Materials Research Forum LLC, Materials Research Foundations;
    2025:268–275. doi:<a href="https://doi.org/10.21741/9781644903551-33">10.21741/9781644903551-33</a>'
  apa: Gröger, B., Gerritzen, J., Hornig, A., &#38; Gude, M. (2025). Modeling approaches
    for the decomposition behavior of preconsolidated rovings throughout local deformation
    processes. In G. Meschut, M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P. Martins,
    M. Merklein, &#38; F. Micari (Eds.), <i>Sheet Metal 2025</i> (pp. 268–275). Materials
    Research Forum LLC, Materials Research Foundations. <a href="https://doi.org/10.21741/9781644903551-33">https://doi.org/10.21741/9781644903551-33</a>
  bibtex: '@inproceedings{Gröger_Gerritzen_Hornig_Gude_2025, series={Materials Research
    Proceedings}, title={Modeling approaches for the decomposition behavior of preconsolidated
    rovings throughout local deformation processes}, DOI={<a href="https://doi.org/10.21741/9781644903551-33">10.21741/9781644903551-33</a>},
    booktitle={Sheet Metal 2025}, publisher={Materials Research Forum LLC, Materials
    Research Foundations}, author={Gröger, Benjamin and Gerritzen, Johannes and Hornig,
    Andreas and Gude, Maik}, editor={Meschut, G. and Bobbert, M. and Duflou, J. and
    Fratini, L. and Hagenah, H. and Martins, P. and Merklein, M. and Micari, F.},
    year={2025}, pages={268–275}, collection={Materials Research Proceedings} }'
  chicago: Gröger, Benjamin, Johannes Gerritzen, Andreas Hornig, and Maik Gude. “Modeling
    Approaches for the Decomposition Behavior of Preconsolidated Rovings throughout
    Local Deformation Processes.” In <i>Sheet Metal 2025</i>, edited by G. Meschut,
    M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P. Martins, M. Merklein, and F.
    Micari, 268–275. Materials Research Proceedings. Materials Research Forum LLC,
    Materials Research Foundations, 2025. <a href="https://doi.org/10.21741/9781644903551-33">https://doi.org/10.21741/9781644903551-33</a>.
  ieee: 'B. Gröger, J. Gerritzen, A. Hornig, and M. Gude, “Modeling approaches for
    the decomposition behavior of preconsolidated rovings throughout local deformation
    processes,” in <i>Sheet Metal 2025</i>, 2025, pp. 268–275, doi: <a href="https://doi.org/10.21741/9781644903551-33">10.21741/9781644903551-33</a>.'
  mla: Gröger, Benjamin, et al. “Modeling Approaches for the Decomposition Behavior
    of Preconsolidated Rovings throughout Local Deformation Processes.” <i>Sheet Metal
    2025</i>, edited by G. Meschut et al., Materials Research Forum LLC, Materials
    Research Foundations, 2025, pp. 268–275, doi:<a href="https://doi.org/10.21741/9781644903551-33">10.21741/9781644903551-33</a>.
  short: 'B. Gröger, J. Gerritzen, A. Hornig, M. Gude, in: G. Meschut, M. Bobbert,
    J. Duflou, L. Fratini, H. Hagenah, P. Martins, M. Merklein, F. Micari (Eds.),
    Sheet Metal 2025, Materials Research Forum LLC, Materials Research Foundations,
    2025, pp. 268–275.'
date_created: 2025-11-04T12:48:21Z
date_updated: 2026-02-27T06:43:19Z
doi: 10.21741/9781644903551-33
editor:
- first_name: G.
  full_name: Meschut, G.
  last_name: Meschut
- first_name: M.
  full_name: Bobbert, M.
  last_name: Bobbert
- first_name: J.
  full_name: Duflou, J.
  last_name: Duflou
- first_name: L.
  full_name: Fratini, L.
  last_name: Fratini
- first_name: H.
  full_name: Hagenah, H.
  last_name: Hagenah
- first_name: P.
  full_name: Martins, P.
  last_name: Martins
- first_name: M.
  full_name: Merklein, M.
  last_name: Merklein
- first_name: F.
  full_name: Micari, F.
  last_name: Micari
keyword:
- Finite Element Method (FEM)
- Process
- Thermoplastic Fiber Reinforced Plastic
language:
- iso: eng
page: 268–275
project:
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
- _id: '137'
  name: TRR 285 - Subproject A03
- _id: '131'
  name: TRR 285 - Project Area A
publication: Sheet Metal 2025
publication_identifier:
  isbn:
  - 978-1-64490-354-4
publisher: Materials Research Forum LLC, Materials Research Foundations
series_title: Materials Research Proceedings
status: public
title: Modeling approaches for the decomposition behavior of preconsolidated rovings
  throughout local deformation processes
type: conference
user_id: '105344'
year: '2025'
...
