@inproceedings{43044, abstract = {{Abstract. The combination of incremental sheet metal forming and high-speed forming offers new possibilities for flexible forming processes in the production of large sheet metal components of increased complexity with relatively low forming energies. In this paper, the general feasibility and process differences between the pulse-driven high-speed forming technologies of electrohydraulic and electromagnetic forming were investigated. An example component made of EN AW 6016 aluminum sheet metal was thus formed incrementally by both processes and the forming result evaluated by an optical 3D measurement system. For this purpose, a forming strategy for electromagnetic incremental forming (EMIF) was developed, tested and adapted to the electrohydraulic incremental forming process (EHIF). The discharge energy, the tool displacement and the pressure field of the forming zone were determined as relevant parameters for the definition of an adequate tool path strategy. It was found that the EHIF process is less affected by larger distances between the tool and the blank, while this is a critical variable for force application to the component during EMIF. On the other hand, the more uniform pressure distribution of the EMIF process is advantageous for forming large steady component areas. }}, author = {{Holzmüller, Maik and Linnemann, Maik and Homberg, Werner and Psyk, Verena and Kräusel, Verena and Kroos, Janika}}, booktitle = {{Materials Research Proceedings}}, issn = {{2474-395X}}, keywords = {{Incremental Sheet Forming, Aluminium, High-Speed Forming}}, location = {{Nürnberg}}, pages = {{11--18}}, publisher = {{Materials Research Forum LLC}}, title = {{{Proof of concept for incremental sheet metal forming by means of electromagnetic and electrohydraulic high-speed forming}}}, doi = {{10.21741/9781644902417-2}}, volume = {{25}}, year = {{2023}}, } @inproceedings{21447, abstract = {{Even though the spectrum of parts is expected to shift over the long term as a result of increasing e-mobility, there is still an extremely high demand for complex components made of high-strength materials which can only be produced by hydroforming technologies. The innovative combination of hydroforming processes with other forming processes, as well as the improvement of the processes themselves, offers considerable potential for improvement. A number of promising ways of improving the hydroforming process chain are therefore the subject of this contribution. The focus of the article is on possible approaches for combining (incremental) pre- and post-forming operations, which can permit considerable improvements in both quality and features at a reduced cost. Furthermore, a novel combination of quasi-static and high-speed forming processes is presented, leading to an improved overall forming process (with a high application potential) for the production of complex parts. }}, author = {{Wiens, Eugen and Djakow, Eugen and Homberg, Werner}}, booktitle = {{Nebu/Nehy 2020}}, keywords = {{Hydroforming, Incremental Forming, Internal Flow-turning, High-speed Forming}}, title = {{{Some ideas for the further development of hydroforming process chains}}}, year = {{2020}}, } @phdthesis{15030, abstract = {{Working-media-based forming processes (WMBF) represent a great potential regarding the production of complex sheet-metal lightweight components with excellent surface quality, shape accuracy and dimensional stability. The working-media-based forming processes characterize the sheet-metal forming process, where the sheet metal blank is formed during the forming process by means of a (quasi-)static or dynamic working media pressure into a contouring forming tool. Although the WMBF offers improved utilization of the formability of the used materials compared to conventional sheet metal forming processes, there are limits in the production of complex deeper or sharp edged components with (quasi-)static and dynamic WMBF processes, which can not be overcome by using these methods alone. In order to overcome this, multi-level WMBF process sequences for components with spherical and stepped geometries are developed in this work. Here the developed strategies combine the advantages of (quasi-)static and dynamic WMBF processes. Furthermore, based on analytical, experimental and numerical investigations, innovative process management strategies were derived, which completely compensate the local wall thickness changes, make better use of existing material resources and thus enable the safe production of mentioned geometries.}}, author = {{Djakow, Eugen}}, keywords = {{High Speed Forming}}, pages = {{188}}, publisher = {{Shaker}}, title = {{{Ein Beitrag zur kombinierten (quasi-)statischen und dynamischen Umformung von blechförmigen Halbzeugen}}}, doi = {{ISBN 978-3-8440-6723-1}}, year = {{2019}}, }