@article{47536, abstract = {{AbstractEfforts to enhance sustainability in all areas of life are increasing worldwide. In the field of manufacturing technology, a wide variety of approaches are being used to improve both resource and energy efficiency. Efficiency as well as sustainability can be improved by creating a circular economy or through energy-efficient recycling processes. As part of the interdisciplinary research group "Light—Efficient—Mobile" investigations on the energy-efficient friction-induced recycling process have been carried out at the department of Forming and Machining Technology at Paderborn University. E.g. using the friction-induced recycling process, different formless solid aluminum materials can be direct recycled into semi-finished products in an energy-efficient manner. The results of investigations with regard to the influence of the geometrical shape and filling rate of the aluminum particles to be recycled as well as the rotational speed of the continuously rotating wheel are explained in this paper. In addition to the recycling of aluminum chips, aluminum particles like powders from the field of additive manufacturing are processed. Based on these results, the future potentials of solid-state recycling processes and their contribution to the circular economy are discussed. The main focus here is on future interdisciplinary research projects to achieve circularity in the manufacturing of user-individual semi-finished products as well as the possibility to selectively adjust the product properties with the continuous recycling process.}}, author = {{Borgert, Thomas and Milaege, Dennis and Schweizer, Swetlana and Homberg, Werner and Schaper, Mirko and Tröster, Thomas}}, issn = {{1960-6206}}, journal = {{International Journal of Material Forming}}, keywords = {{General Materials Science}}, number = {{6}}, publisher = {{Springer Science and Business Media LLC}}, title = {{{Potentials of a friction-induced recycling process to improve resource and energy efficiency in manufacturing technology}}}, doi = {{10.1007/s12289-023-01785-w}}, volume = {{16}}, year = {{2023}}, } @article{48584, abstract = {{The sustainability of the manufacturing industry is of special importance to increase the protection of the environment. The production of fasteners like self-piercing rivets, however, is costly, time-consuming and energy-intensive. The heat treatment and the coating, which are mandatory in conventional self-piercing rivets to achieve adequate strength, ductility and corrosion resistance, are especially crucial in this respect. Within this paper, an approach for an increase in the sustainability in fastener production is presented. The use of alternative, high strain hardening stainless steels as rivet material enables a shortening of the process chain, because post treatment of the rivets after they are formed can be omitted. As the change in rivet material and processing causes some issues along the process chain, the focus of this paper is on the holistic evaluation of the challenges within the forming of high strain hardening steel and the impact of the changed rivet properties on the joining result.}}, author = {{Uhe, Benedikt and Kuball, Clara-Maria and Merklein, Marion and Meschut, Gerson}}, issn = {{2504-4494}}, journal = {{Journal of Manufacturing and Materials Processing}}, keywords = {{Industrial and Manufacturing Engineering, Mechanical Engineering, Mechanics of Materials}}, number = {{6}}, publisher = {{MDPI AG}}, title = {{{Increased Sustainability in Fastener Production with the Example of Self-Piercing Rivets}}}, doi = {{10.3390/jmmp7060193}}, volume = {{7}}, year = {{2023}}, } @article{41035, author = {{Sharapova, Polina R. and Kruk, Sergey S. and Solntsev, Alexander S.}}, issn = {{1863-8880}}, journal = {{Laser & Photonics Reviews}}, keywords = {{Condensed Matter Physics, Atomic and Molecular Physics, and Optics, Electronic, Optical and Magnetic Materials}}, publisher = {{Wiley}}, title = {{{Nonlinear Dielectric Nanoresonators and Metasurfaces: Toward Efficient Generation of Entangled Photons}}}, doi = {{10.1002/lpor.202200408}}, year = {{2023}}, } @article{44081, author = {{Serino, Laura and Gil López, Jano and Stefszky, Michael and Ricken, Raimund and Eigner, Christof and Brecht, Benjamin and Silberhorn, Christine}}, issn = {{2691-3399}}, journal = {{PRX Quantum}}, keywords = {{General Physics and Astronomy, Mathematical Physics, Applied Mathematics, Electronic, Optical and Magnetic Materials, Electrical and Electronic Engineering, General Computer Science}}, number = {{2}}, publisher = {{American Physical Society (APS)}}, title = {{{Realization of a Multi-Output Quantum Pulse Gate for Decoding High-Dimensional Temporal Modes of Single-Photon States}}}, doi = {{10.1103/prxquantum.4.020306}}, volume = {{4}}, year = {{2023}}, } @article{37200, abstract = {{(1) This work answers the question of whether and to what extent there is a significant difference in mechanical properties when different additive manufacturing processes are applied to the material 1.2709. The Laser-Powder-Bed-Fusion (L-PBF) and Laser-Metal-Deposition (LMD) processes are considered, as they differ fundamentally in the way a part is manufactured. (2) Known process parameters for low-porosity parts were used to fabricate tensile strength specimens. Half of the specimens were heat-treated, and all specimens were tested for mechanical properties in a quasi-static tensile test. In addition, the material hardness was determined. (3) It was found that, firstly, heat treatment resulted in a sharp increase in mechanical properties such as hardness, elastic modulus, yield strength and ultimate strength. In addition to the increase in these properties, the elongation at break also decreases significantly after heat treatment. The choice of process, on the other hand, does not give either process a clear advantage in terms of mechanical properties but shows that it is necessary to consider the essential mechanical properties for a desired application.}}, author = {{Gnaase, Stefan and Niggemeyer, Dennis and Lehnert, Dennis and Bödger, Christian and Tröster, Thomas}}, issn = {{2073-4352}}, journal = {{Crystals}}, keywords = {{Inorganic Chemistry, Condensed Matter Physics, General Materials Science, General Chemical Engineering}}, number = {{2}}, publisher = {{MDPI AG}}, title = {{{Comparative Study of the Influence of Heat Treatment and Additive Manufacturing Process (LMD & L-PBF) on the Mechanical Properties of Specimens Manufactured from 1.2709}}}, doi = {{10.3390/cryst13020157}}, volume = {{13}}, year = {{2023}}, } @article{46483, abstract = {{The demands on joining technology are constantly increasing due to the consistent lightweight construction and the associated increasing material mix. To meet these requirements, the adaptability of the joining processes must be improved to be able to process different material combinations and to react to challenges caused by deviations in the process chain. One example of a highly adaptable process due to the two-step process sequence is thermomechanical joining with Friction Spun Joint Connectors (FSJCs) that can be individually adapted to the joint. In this paper, the potentials of the adaption in the two-stage joining process with aluminium auxiliary joining elements are investigated. To this end, it is first investigated whether a thermomechanical forming process can be used to achieve a uniform and controlled manufacturing regarding the process variable of the temperature as well as the geometry of the FSJC. Based on the successful proof of the high and good repeatability in the FSJC manufacturing, possibilities, and potentials for the targeted influencing of the process and FSJC geometry are shown, based on an extensive variation of the process input variables (delivery condition and thus mechanical properties of the raw parts as well as the process parameters of rotational speed and feed rate). Here it can be shown that above all, the feed rate of the final forming process has the strongest influence on the process and thus also offers the strongest possibilities for influencing it.}}, author = {{Borgert, Thomas and Henke, Maximilian and Homberg, Werner}}, issn = {{2504-4494}}, journal = {{Journal of Manufacturing and Materials Processing}}, keywords = {{Industrial and Manufacturing Engineering, Mechanical Engineering, Mechanics of Materials}}, number = {{4}}, publisher = {{MDPI AG}}, title = {{{Investigations on the Influences of the Thermomechanical Manufacturing of Aluminium Auxiliary Joining Elements}}}, doi = {{10.3390/jmmp7040147}}, volume = {{7}}, year = {{2023}}, } @article{47535, abstract = {{Consistent lightweight construction in the area of vehicle manufacturing requires the increased use of multi-material combinations. This, in turn, requires an adaptation of standard joining techniques. In multi-material combinations, the importance of integral cast components, in particular, is increasing and poses additional technical challenges for the industry. One approach to solve these challenges is adaptable joining elements manufactured by a thermomechanical forming process. By applying an incremental and thermomechanical joining process, it is possible to react immediately and adapt the joining process inline to reduce the number of different joining elements. In the investigation described in this publication, cast plates made of the cast aluminium alloy EN AC-AlSi9 serve as joining partners, which are processed by sand casting. The joining process of hypoeutectic AlSi alloys is challenging as their brittle character leads to cracks in the joint during conventional mechanical joining. To solve this, the frictional heat of the novel joining process applied can provide a finer microstructure in the hypoeutectic AlSi9 cast alloy. In detail, its Si is finer-grained, resulting in higher ductility of the joint. This study reveals the thermomechanical joining suitability of a hypoeutectic cast aluminium alloy in combination with adaptively manufactured auxiliary joining elements.}}, author = {{Borgert, Thomas and Neuser, Moritz and Hoyer, Kay-Peter and Homberg, Werner and Schaper, Mirko}}, issn = {{2504-4494}}, journal = {{Journal of Manufacturing and Materials Processing}}, keywords = {{Industrial and Manufacturing Engineering, Mechanical Engineering, Mechanics of Materials}}, number = {{5}}, publisher = {{MDPI AG}}, title = {{{Thermomechanical Joining of Hypoeutectic Aluminium Cast Plates}}}, doi = {{10.3390/jmmp7050169}}, volume = {{7}}, year = {{2023}}, } @article{52405, abstract = {{Multi-material designs (MMD) are more frequently used in the automotive industry. Hereby, the combination of different materials, metal sheets, or cast components, is mechanically joined, often by forming joining processes. The cast components mostly used are high-strength, age-hardenable aluminium alloys of the Al–Si system. Here, the low ductility of the AlSi alloys constitutes a challenge because their brittle nature causes cracks during the joining process. However, by using suitable solidification conditions, it is possible to achieve a microstructure with improved mechanical and joining properties. For this study, we used the twin-roll casting process (TRC) with water-cooled rollers to manufacture the hypoeutectic AlSi10Mg for the first time. Hereby, high solidification rates are realisable, which introduces a microstructure that is about four times finer than in the sand casting process. In particular, it is shown that a fine microstructure close to the modification with Na or Sr is achieved by the high solidification rate in the TRC process without using these elements. Based on this, the mechanical properties increase, and especially the ductility is enhanced. Subsequent joining investigations validate the positive influence of a high solidification rate since cracks in joints can be avoided. Finally, a microstructure-property-joint suitability correlation is presented.}}, author = {{Neuser, Moritz and Schaper, Mirko and Grydin, Olexandr}}, issn = {{2504-4494}}, journal = {{Journal of Manufacturing and Materials Processing}}, keywords = {{Industrial and Manufacturing Engineering, Mechanical Engineering, Mechanics of Materials}}, number = {{4}}, publisher = {{MDPI AG}}, title = {{{Mechanical and Microstructure Characterisation of the Hypoeutectic Cast Aluminium Alloy AlSi10Mg Manufactured by the Twin-Roll Casting Process}}}, doi = {{10.3390/jmmp7040132}}, volume = {{7}}, year = {{2023}}, } @article{43032, abstract = {{Abstract The accessibility to rheological parameters for concrete is becoming more and more relevant. This is mainly related to the constantly emerging challenges, such as not only the development of high-strength concretes is progressing very fast but also the simulation of the flow behaviour is of high importance. The main problem, however, is that the rheological characterisation of fresh concrete is not possible via commercial rheometers. The so-called concrete rheometers provide valuable relative values for comparing different concretes, but they cannot measure absolute values. Therefore, we developed an adaptive coaxial concrete rheometer (ACCR) that allows the measurement of fresh concrete with particles up to d max = 5.5 mm {d}_{{\rm{\max }}}=5.5\hspace{.5em}{\rm{mm}} . The comparison of the ACCR with a commercial rheometer showed very good agreement for selected test materials (Newtonian fluid, shear thinning fluid, suspension, and yield stress fluid), so that self-compacting concrete was subsequently measured. Since these measurements showed a very high reproducibility, the rheological properties of the fresh concrete could be determined with high accuracy. The common flow models (Bingham (B), Herschel–Bulkley, modified Bingham (MB) models) were also tested for their applicability, with the Bingham and the modified Bingham model proving to be the best suitable ones.}}, author = {{Josch, Sebastian and Jesinghausen, Steffen and Schmid, Hans-Joachim}}, issn = {{1617-8106}}, journal = {{Applied Rheology}}, keywords = {{Condensed Matter Physics, General Materials Science}}, number = {{1}}, publisher = {{Walter de Gruyter GmbH}}, title = {{{Development of an adaptive coaxial concrete rheometer and rheological characterisation of fresh concrete}}}, doi = {{10.1515/arh-2022-0140}}, volume = {{33}}, year = {{2023}}, } @article{29809, author = {{Reitz, A. and Grydin, O. and Schaper, M.}}, issn = {{0921-5093}}, journal = {{Materials Science and Engineering: A}}, keywords = {{Mechanical Engineering, Mechanics of Materials, Condensed Matter Physics, General Materials Science}}, publisher = {{Elsevier BV}}, title = {{{Influence of thermomechanical processing on the microstructural and mechanical properties of steel 22MnB5}}}, doi = {{10.1016/j.msea.2022.142780}}, volume = {{838}}, year = {{2022}}, } @article{30195, abstract = {{While plasmonic particles can provide optical resonances in a wide spectral range from the lower visible up to the near-infrared, often, symmetry effects are utilized to obtain particular optical responses. By breaking certain spatial symmetries, chiral structures arise and provide robust chiroptical responses to these plasmonic resonances. Here, we observe strong chiroptical responses in the linear and nonlinear optical regime for chiral L-handed helicoid-III nanoparticles and quantify them by means of an asymmetric factor, the so-called g-factor. We calculate the linear optical g-factors for two distinct chiroptical resonances to −0.12 and –0.43 and the nonlinear optical g-factors to −1.45 and −1.63. The results demonstrate that the chirality of the helicoid-III nanoparticles is strongly enhanced in the nonlinear regime.}}, author = {{Spreyer, Florian and Mun, Jungho and Kim, Hyeohn and Kim, Ryeong Myeong and Nam, Ki Tae and Rho, Junsuk and Zentgraf, Thomas}}, issn = {{2330-4022}}, journal = {{ACS Photonics}}, keywords = {{Electrical and Electronic Engineering, Atomic and Molecular Physics, and Optics, Biotechnology, Electronic, Optical and Magnetic Materials}}, number = {{3}}, pages = {{784–792}}, publisher = {{American Chemical Society (ACS)}}, title = {{{Second Harmonic Optical Circular Dichroism of Plasmonic Chiral Helicoid-III Nanoparticles}}}, doi = {{10.1021/acsphotonics.1c00882}}, volume = {{9}}, year = {{2022}}, } @article{30743, author = {{Riedl, Thomas and Kunnathully, Vinay S. and Trapp, Alexander and Langer, Timo and Reuter, Dirk and Lindner, Jörg K. N.}}, issn = {{2196-7350}}, journal = {{Advanced Materials Interfaces}}, keywords = {{Mechanical Engineering, Mechanics of Materials}}, publisher = {{Wiley}}, title = {{{Size‐Dependent Strain Relaxation in InAs Quantum Dots on Top of GaAs(111)A Nanopillars}}}, doi = {{10.1002/admi.202102159}}, year = {{2022}}, } @article{30920, abstract = {{Abstract Batteries capable of extreme fast-charging (XFC) are a necessity for the deployment of electric vehicles. Material properties of electrodes and electrolytes along with cell parameters such as stack pressure and temperature have coupled, synergistic, and sometimes deleterious effects on fast-charging performance. We develop a new experimental testbed that allows precise and conformal application of electrode stack pressure. We focus on cell capacity degradation using single-layer pouch cells with graphite anodes, LiNi0.5Mn0.3Co0.2O2 (NMC532) cathodes, and carbonate-based electrolyte. In the tested range (10 – 125 psi), cells cycled at higher pressure show higher capacity and less capacity fading. Additionally, Li plating decreases with increasing pressure as observed with scanning electron microscopy (SEM) and optical imaging. While the loss of Li inventory from Li plating is the largest contributor to capacity fade, electrochemical and SEM examination of the NMC cathodes after XFC experiments show increased secondary particle damage at lower pressure. We infer that the better performance at higher pressure is due to more homogenous reactions of active materials across the electrode and less polarization through the electrode thickness. Our study emphasizes the importance of electrode stack pressure in XFC batteries and highlights its subtle role in cell conditions.}}, author = {{Cao, Chuntian and Steinrück, Hans-Georg and Paul, Partha P and Dunlop, Alison R. and Trask, Stephen E. and Jansen, Andrew and Kasse, Robert M and Thampy, Vivek and Yusuf, Maha and Nelson Weker, Johanna and Shyam, Badri and Subbaraman, Ram and Davis, Kelly and Johnston, Christina M and Takacs, Christopher J and Toney, Michael}}, issn = {{0013-4651}}, journal = {{Journal of The Electrochemical Society}}, keywords = {{Materials Chemistry, Electrochemistry, Surfaces, Coatings and Films, Condensed Matter Physics, Renewable Energy, Sustainability and the Environment, Electronic, Optical and Magnetic Materials}}, pages = {{040540}}, publisher = {{The Electrochemical Society}}, title = {{{Conformal Pressure and Fast-Charging Li-Ion Batteries}}}, doi = {{10.1149/1945-7111/ac653f}}, volume = {{169}}, year = {{2022}}, } @article{30922, abstract = {{AbstractPure iron is very attractive as a biodegradable implant material due to its high biocompatibility. In combination with additive manufacturing, which facilitates great flexibility of the implant design, it is possible to selectively adjust the microstructure of the material in the process, thereby control the corrosion and fatigue behavior. In the present study, conventional hot-rolled (HR) pure iron is compared to pure iron manufactured by electron beam melting (EBM). The microstructure, the corrosion behavior and the fatigue properties were studied comprehensively. The investigated sample conditions showed significant differences in the microstructures that led to changes in corrosion and fatigue properties. The EBM iron showed significantly lower fatigue strength compared to the HR iron. These different fatigue responses were observed under purely mechanical loading as well as with superimposed corrosion influence and are summarized in a model that describes the underlying failure mechanisms.}}, author = {{Wackenrohr, Steffen and Torrent, Christof Johannes Jaime and Herbst, Sebastian and Nürnberger, Florian and Krooss, Philipp and Ebbert, Christoph and Voigt, Markus and Grundmeier, Guido and Niendorf, Thomas and Maier, Hans Jürgen}}, issn = {{2397-2106}}, journal = {{npj Materials Degradation}}, keywords = {{Materials Chemistry, Materials Science (miscellaneous), Chemistry (miscellaneous), Ceramics and Composites}}, number = {{1}}, publisher = {{Springer Science and Business Media LLC}}, title = {{{Corrosion fatigue behavior of electron beam melted iron in simulated body fluid}}}, doi = {{10.1038/s41529-022-00226-4}}, volume = {{6}}, year = {{2022}}, } @article{29902, author = {{Reineke Matsudo, Bernhard and Sain, Basudeb and Carletti, Luca and Zhang, Xue and Gao, Wenlong and Angelis, Costantino and Huang, Lingling and Zentgraf, Thomas}}, issn = {{2198-3844}}, journal = {{Advanced Science}}, keywords = {{General Physics and Astronomy, General Engineering, Biochemistry, Genetics and Molecular Biology (miscellaneous), General Materials Science, General Chemical Engineering, Medicine (miscellaneous)}}, number = {{12}}, publisher = {{Wiley}}, title = {{{Efficient Frequency Conversion with Geometric Phase Control in Optical Metasurfaces}}}, doi = {{10.1002/advs.202104508}}, volume = {{9}}, year = {{2022}}, } @article{30904, abstract = {{The process chain for the manufacturing of sheet metal components in mass production includes various cutting and forming operations, which influence the resulting properties of the parts and therefore subsequent manufacturing steps, such as clamping and joining. It is shown that clamping of the components leads to superimposed residual stresses and geometry changes. Therefore, the part properties differ from the initial state of the semifinished products, which has to be considered in the design of clinched joints. This paper presents an approach for coupled determination of the properties of semifinished and finished parts during deep drawing and clamping as well as their effects on the joint quality during clinching. One method for the effective and efficient determination of the properties of semifinished products and components during production is using process data from the preceding manufacturing processes, which is concretely presented in this work. In addition to the interconnection of the entire production chain, it is necessary to define relevant process data for each individual manufacturing step and to correlate the data with the material properties reliably. Therefore, the cross-process interactions of different steps of the process chain for the manufacturing of sheet metal components and the effect of process variations on subsequent manufacturing steps are investigated. Consequently, the boundary conditions for a mechanical joining process based on data from preceding process steps can be predicted.}}, author = {{Heyser, Per and Wiesenmayer, S and Frey, P and Nehls, T and Scharr, C and Flügge, W and Merklein, M and Meschut, Gerson}}, issn = {{1464-4207}}, journal = {{Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications}}, keywords = {{Mechanical Engineering, General Materials Science}}, publisher = {{SAGE Publications}}, title = {{{Consideration of the manufacturing history of sheet metal components for the adaptation of a clinching process}}}, doi = {{10.1177/14644207221077560}}, year = {{2022}}, } @article{30738, author = {{Xin, Yang and Piskunen, Petteri and Suma, Antonio and Li, Changyong and Ijäs, Heini and Ojasalo, Sofia and Seitz, Iris and Kostiainen, Mauri A. and Grundmeier, Guido and Linko, Veikko and Keller, Adrian}}, issn = {{1613-6810}}, journal = {{Small}}, keywords = {{Biomaterials, Biotechnology, General Materials Science, General Chemistry}}, pages = {{2107393}}, publisher = {{Wiley}}, title = {{{Environment‐Dependent Stability and Mechanical Properties of DNA Origami Six‐Helix Bundles with Different Crossover Spacings}}}, doi = {{10.1002/smll.202107393}}, volume = {{18}}, year = {{2022}}, } @article{32108, author = {{Henksmeier, T. and Schulz, J.F. and Kluth, E. and Feneberg, M. and Goldhahn, R. and Sanchez, A.M. and Voigt, M. and Grundmeier, Guido and Reuter, Dirk}}, issn = {{0022-0248}}, journal = {{Journal of Crystal Growth}}, keywords = {{Materials Chemistry, Inorganic Chemistry, Condensed Matter Physics}}, publisher = {{Elsevier BV}}, title = {{{Remote epitaxy of InxGa1-xAs (0 0 1) on graphene covered GaAs(0 0 1) substrates}}}, doi = {{10.1016/j.jcrysgro.2022.126756}}, volume = {{593}}, year = {{2022}}, } @article{29806, author = {{Huang, Jingyuan and Voigt, Markus and Wackenrohr, Steffen and Ebbert, Christoph and Keller, Adrian and Maier, Hans Jürgen and Grundmeier, Guido}}, issn = {{0947-5117}}, journal = {{Materials and Corrosion}}, keywords = {{Materials Chemistry, Metals and Alloys, Surfaces, Coatings and Films, Mechanical Engineering, Mechanics of Materials, Environmental Chemistry, Materials Chemistry, Metals and Alloys, Surfaces, Coatings and Films, Mechanical Engineering, Mechanics of Materials, Environmental Chemistry, Materials Chemistry, Metals and Alloys, Surfaces, Coatings and Films, Mechanical Engineering, Mechanics of Materials, Environmental Chemistry}}, pages = {{1034}}, publisher = {{Wiley}}, title = {{{Influence of hydrogel coatings on corrosion and fatigue of iron in simulated body fluid}}}, doi = {{10.1002/maco.202112841}}, volume = {{73}}, year = {{2022}}, } @article{32432, author = {{Yang, Yu and Huang, Jingyuan and Dornbusch, Daniel and Grundmeier, Guido and Fahmy, Karim and Keller, Adrian and Cheung, David L.}}, issn = {{0743-7463}}, journal = {{Langmuir}}, keywords = {{Electrochemistry, Spectroscopy, Surfaces and Interfaces, Condensed Matter Physics, General Materials Science}}, pages = {{9257–9265}}, publisher = {{American Chemical Society (ACS)}}, title = {{{Effect of Surface Hydrophobicity on the Adsorption of a Pilus-Derived Adhesin-like Peptide}}}, doi = {{10.1021/acs.langmuir.2c01016}}, volume = {{38}}, year = {{2022}}, }