---
_id: '64678'
abstract:
- lang: eng
text: "One of the major topics in the modern automotive industry is reducing emissions
and increasing the mileage\r\nrange. To tackle this challenge, on the one hand,
modifying the powertrain system is a possibility, and on the\r\nother hand, lightweight
design offers various possibilities. Multi-Material Design (MMD) involves designing
car\r\nbodies that combine different materials that require joining. Given the
variety of materials, mechanical joining\r\nprocesses are preferred. Especially
the current development of the Giga/Mega-casting process concerning\r\naluminium
casting and the subsequent mechanical joining illustrates the challenges of this
material group. In car\r\nproduction, aluminium castings are mainly made from
aluminium-silicon (AlSi) alloys. Ultimately, the alloy\r\nsystem's insufficient
ductility leads to crack initiation during mechanical joining. Cast parts are
therefore often\r\nused in areas of the car body that are exposed to high-pressure
loads. For example, self-piercing riveting (SPR) is\r\nused due to its high load-bearing
capacity. In this study, improved joinability is demonstrated by influencing the\r\nmicrostructure
through tailored solidification rates and a developed heat-treatment chain strategy
adapted for\r\nhypoeutectic AlSi systems. Data on microstructure, mechanical,
and joining properties are used to develop a\r\nsolidification-joining correlation
for the SPR process across a range of Si contents and solidification rates. The\r\npurpose
is to develop the ability to produce suitable aluminium castings with sufficient
joinability, thereby\r\nimproving versatility."
article_type: original
author:
- first_name: Moritz
full_name: Neuser, Moritz
id: '32340'
last_name: Neuser
- first_name: Pia Katharina
full_name: Kaimann, Pia Katharina
id: '44935'
last_name: Kaimann
- first_name: Ina
full_name: Stratmann, Ina
last_name: Stratmann
- first_name: Mathias
full_name: Bobbert, Mathias
id: '7850'
last_name: Bobbert
- first_name: Johann Moritz Benedikt
full_name: Klöckner, Johann Moritz Benedikt
last_name: Klöckner
- first_name: Moritz
full_name: Mann, Moritz
last_name: Mann
- first_name: Kay-Peter
full_name: Hoyer, Kay-Peter
id: '48411'
last_name: Hoyer
- first_name: Gerson
full_name: Meschut, Gerson
id: '32056'
last_name: Meschut
orcid: 0000-0002-2763-1246
- first_name: Mirko
full_name: Schaper, Mirko
id: '43720'
last_name: Schaper
citation:
ama: Neuser M, Kaimann PK, Stratmann I, et al. Solidification-joinability correlation
of hypoeutectic aluminium casting alloys for self-piercing riveting (SPR). Journal
of Manufacturing Processes. 2026;164. doi:https://doi.org/10.1016/j.jmapro.2026.02.040
apa: Neuser, M., Kaimann, P. K., Stratmann, I., Bobbert, M., Klöckner, J. M. B.,
Mann, M., Hoyer, K.-P., Meschut, G., & Schaper, M. (2026). Solidification-joinability
correlation of hypoeutectic aluminium casting alloys for self-piercing riveting
(SPR). Journal of Manufacturing Processes, 164. https://doi.org/10.1016/j.jmapro.2026.02.040
bibtex: '@article{Neuser_Kaimann_Stratmann_Bobbert_Klöckner_Mann_Hoyer_Meschut_Schaper_2026,
title={Solidification-joinability correlation of hypoeutectic aluminium casting
alloys for self-piercing riveting (SPR)}, volume={164}, DOI={https://doi.org/10.1016/j.jmapro.2026.02.040},
journal={Journal of Manufacturing Processes}, publisher={Elsevier}, author={Neuser,
Moritz and Kaimann, Pia Katharina and Stratmann, Ina and Bobbert, Mathias and
Klöckner, Johann Moritz Benedikt and Mann, Moritz and Hoyer, Kay-Peter and Meschut,
Gerson and Schaper, Mirko}, year={2026} }'
chicago: Neuser, Moritz, Pia Katharina Kaimann, Ina Stratmann, Mathias Bobbert,
Johann Moritz Benedikt Klöckner, Moritz Mann, Kay-Peter Hoyer, Gerson Meschut,
and Mirko Schaper. “Solidification-Joinability Correlation of Hypoeutectic Aluminium
Casting Alloys for Self-Piercing Riveting (SPR).” Journal of Manufacturing
Processes 164 (2026). https://doi.org/10.1016/j.jmapro.2026.02.040.
ieee: 'M. Neuser et al., “Solidification-joinability correlation of hypoeutectic
aluminium casting alloys for self-piercing riveting (SPR),” Journal of Manufacturing
Processes, vol. 164, 2026, doi: https://doi.org/10.1016/j.jmapro.2026.02.040.'
mla: Neuser, Moritz, et al. “Solidification-Joinability Correlation of Hypoeutectic
Aluminium Casting Alloys for Self-Piercing Riveting (SPR).” Journal of Manufacturing
Processes, vol. 164, Elsevier, 2026, doi:https://doi.org/10.1016/j.jmapro.2026.02.040.
short: M. Neuser, P.K. Kaimann, I. Stratmann, M. Bobbert, J.M.B. Klöckner, M. Mann,
K.-P. Hoyer, G. Meschut, M. Schaper, Journal of Manufacturing Processes 164 (2026).
date_created: 2026-02-26T11:21:24Z
date_updated: 2026-02-26T11:22:03Z
department:
- _id: '43'
- _id: '158'
- _id: '157'
- _id: '321'
doi: https://doi.org/10.1016/j.jmapro.2026.02.040
funded_apc: '1'
intvolume: ' 164'
keyword:
- Mechanical joining
- Aluminium
- Self-piercing riveting
- Casting
- Microstructure
- Joinability AlSi-alloys
language:
- iso: eng
project:
- _id: '131'
name: TRR 285 - Project Area A
- _id: '133'
name: TRR 285 - Project Area C
- _id: '136'
name: TRR 285 - Subproject A02
- _id: '146'
name: TRR 285 - Subproject C02
- _id: '130'
name: 'TRR 285: Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
Prozessketten'
publication: Journal of Manufacturing Processes
publication_status: published
publisher: Elsevier
quality_controlled: '1'
status: public
title: Solidification-joinability correlation of hypoeutectic aluminium casting alloys
for self-piercing riveting (SPR)
type: journal_article
user_id: '32340'
volume: 164
year: '2026'
...
---
_id: '58807'
abstract:
- lang: eng
text: "One of the most important strategies for reducing CO2 emissions in the mobility
sector is lightweight construction. In particular, the car body offers several
opportunities for weight reduction. Multi-material designs are increasingly being
applied to select the most suitable material for the respective load and ultimately
achieve synergy effects. For example, aluminium castings are used at the nodes
of a spaceframe body. Subsequently, these are joined with profiles to form the
bodyshell. To join different materials mechanical joining techniques, such as
semi-tubular self-piercing riveting, are deployed. According to the current state
of the art, cracks occur in the aluminium castings during the mechanical joining
process as a result of the high degree of deformation. Although the aluminium
casting alloys of the AlSi-system exhibit low ductility, these alloys reveal excellent
castability. In particular, the ability to cast thin structural parts is enabled
by the low liquidus point of the near eutectic aluminium casting alloys.\r\nThis
study addresses the mechanical joining properties of the near eutectic aluminium
casting alloy AlSi12, depending on different microstructures. These are achieved
by annealing processes and modifying agents. Through an adapted heat treatment,
the previously lamellar morphology can be transformed into a globular morphology,
which leads to increased ductility and prevents the formation of cracks during
the self-piercing riveting (SPR). The joinability is investigated using different
die geometries, whereas the joint formation is analysed regarding crack initiation.
To evaluate the increased ductility, microstructural and mechanical tests are
performed and finally, a microstructure-joinability correlation is established."
article_type: original
author:
- first_name: Moritz
full_name: Neuser, Moritz
id: '32340'
last_name: Neuser
- first_name: Pia Katharina
full_name: Holtkamp, Pia Katharina
id: '44935'
last_name: Holtkamp
- first_name: Kay-Peter
full_name: Hoyer, Kay-Peter
id: '48411'
last_name: Hoyer
- first_name: Fabian
full_name: Kappe, Fabian
id: '66459'
last_name: Kappe
- first_name: Safak
full_name: Yildiz, Safak
last_name: Yildiz
- first_name: Mathias
full_name: Bobbert, Mathias
id: '7850'
last_name: Bobbert
- first_name: Gerson
full_name: Meschut, Gerson
id: '32056'
last_name: Meschut
orcid: 0000-0002-2763-1246
- first_name: Mirko
full_name: Schaper, Mirko
id: '43720'
last_name: Schaper
citation:
ama: 'Neuser M, Holtkamp PK, Hoyer K-P, et al. Mechanical properties and joinability
of the near-eutectic aluminium casting alloy AlSi12. The Journal of Materials:
Design and Applications, Part L. Published online 2025. doi:10.1177/14644207251319922'
apa: 'Neuser, M., Holtkamp, P. K., Hoyer, K.-P., Kappe, F., Yildiz, S., Bobbert,
M., Meschut, G., & Schaper, M. (2025). Mechanical properties and joinability
of the near-eutectic aluminium casting alloy AlSi12. The Journal of Materials:
Design and Applications, Part L. 5th International Conference on Materials
Design and Applications 2024, Porto, Portugal. https://doi.org/10.1177/14644207251319922'
bibtex: '@article{Neuser_Holtkamp_Hoyer_Kappe_Yildiz_Bobbert_Meschut_Schaper_2025,
title={Mechanical properties and joinability of the near-eutectic aluminium casting
alloy AlSi12}, DOI={10.1177/14644207251319922},
journal={The Journal of Materials: Design and Applications, Part L}, publisher={Sage
Publications}, author={Neuser, Moritz and Holtkamp, Pia Katharina and Hoyer, Kay-Peter
and Kappe, Fabian and Yildiz, Safak and Bobbert, Mathias and Meschut, Gerson and
Schaper, Mirko}, year={2025} }'
chicago: 'Neuser, Moritz, Pia Katharina Holtkamp, Kay-Peter Hoyer, Fabian Kappe,
Safak Yildiz, Mathias Bobbert, Gerson Meschut, and Mirko Schaper. “Mechanical
Properties and Joinability of the Near-Eutectic Aluminium Casting Alloy AlSi12.”
The Journal of Materials: Design and Applications, Part L, 2025. https://doi.org/10.1177/14644207251319922.'
ieee: 'M. Neuser et al., “Mechanical properties and joinability of the near-eutectic
aluminium casting alloy AlSi12,” The Journal of Materials: Design and Applications,
Part L, 2025, doi: 10.1177/14644207251319922.'
mla: 'Neuser, Moritz, et al. “Mechanical Properties and Joinability of the Near-Eutectic
Aluminium Casting Alloy AlSi12.” The Journal of Materials: Design and Applications,
Part L, Sage Publications, 2025, doi:10.1177/14644207251319922.'
short: 'M. Neuser, P.K. Holtkamp, K.-P. Hoyer, F. Kappe, S. Yildiz, M. Bobbert,
G. Meschut, M. Schaper, The Journal of Materials: Design and Applications, Part
L (2025).'
conference:
end_date: 2024-07-05
location: Porto, Portugal
name: 5th International Conference on Materials Design and Applications 2024
start_date: 2024-07-04
date_created: 2025-02-24T10:25:31Z
date_updated: 2025-02-24T12:25:04Z
department:
- _id: '43'
- _id: '158'
- _id: '157'
- _id: '9'
- _id: '321'
doi: 10.1177/14644207251319922
has_accepted_license: '1'
keyword:
- aluminium
- casting
- microstructure
- joinability
- self-piercing riveting
language:
- iso: eng
project:
- _id: '131'
name: 'TRR 285 - A: TRR 285 - Project Area A'
- _id: '136'
name: 'TRR 285 – A02: TRR 285 - Subproject A02'
- _id: '133'
name: 'TRR 285 - C: TRR 285 - Project Area C'
- _id: '146'
name: 'TRR 285 – C02: TRR 285 - Subproject C02'
publication: 'The Journal of Materials: Design and Applications, Part L'
publication_status: published
publisher: Sage Publications
quality_controlled: '1'
status: public
title: Mechanical properties and joinability of the near-eutectic aluminium casting
alloy AlSi12
type: journal_article
user_id: '32340'
year: '2025'
...
---
_id: '49437'
abstract:
- lang: eng
text: "The phase and TTT diagrams of the Ti-6Al-4V system allow the development
of a new forming process for a more energy- and materialefficient production of
sheet metal parts. This new “TISTRAQ” process is composed of two steps. In terms
of process technology, the first step is comparable to a direct press-hardening
process already well known for steels. In this step, the Ti-6Al-4V sheet material
is resistively heated to a temperature below β-transus Tβ and, after a very short
holding time, simultaneously formed and quenched by use of water cooled tools.
Thereby, the β phase undergoes a martensitic transformation. The second step is
a subsequent short-time annealing, which leads to a hardening of the material.
In this work, a new test rig using resistive heating technique was used in order
to produce\r\ndifferent solution treated and tool quenched (STQ) and subsequently
annealed (STA) states. In this paper, the effects of heating rate, solution treatment
temperature and holding time on microstructure and mechanical properties are addressed.
For the characterisation, tensile testing and scanning electron microscopy were
used. By the systematic variation of applied processing parameters, dominating
effects on microstructure and mechanical properties were evaluated. For example,
the solution treatment temperature was found to have a significant effect on microstructural
features and characteristic strength and strain values. The obtained results reveal
a high potential for future technical applications."
author:
- first_name: Nina
full_name: Pfeffer, Nina
last_name: Pfeffer
- first_name: Maximilian Alexander
full_name: Kaiser, Maximilian Alexander
id: '72351'
last_name: Kaiser
orcid: 0009-0008-1333-3396
- first_name: Thomas
full_name: Meyer, Thomas
last_name: Meyer
- first_name: Mathias
full_name: Göken, Mathias
last_name: Göken
- first_name: Heinz Werner
full_name: Höppel, Heinz Werner
last_name: Höppel
citation:
ama: 'Pfeffer N, Kaiser MA, Meyer T, Göken M, Höppel HW. The new TISTRAQ process:
Solution treatment with rapid quenching and annealing for Ti-6Al-4V sheet metal
part forming - the effect of processing parameters on microstructure and mechanical
properties. In: IOM3. Chapter 14: Forming, Machining & Joining [Version
1; Not Peer Reviewed]. doi:https://doi.org/10.7490/f1000research.1119929.1'
apa: 'Pfeffer, N., Kaiser, M. A., Meyer, T., Göken, M., & Höppel, H. W. (n.d.).
The new TISTRAQ process: Solution treatment with rapid quenching and annealing
for Ti-6Al-4V sheet metal part forming - the effect of processing parameters on
microstructure and mechanical properties. IOM3. Chapter 14: Forming, Machining
& Joining [Version 1; Not Peer Reviewed]. 15th World Conference on Titanium,
Edinburgh. https://doi.org/10.7490/f1000research.1119929.1'
bibtex: '@inproceedings{Pfeffer_Kaiser_Meyer_Göken_Höppel, title={The new TISTRAQ
process: Solution treatment with rapid quenching and annealing for Ti-6Al-4V sheet
metal part forming - the effect of processing parameters on microstructure and
mechanical properties}, DOI={https://doi.org/10.7490/f1000research.1119929.1},
booktitle={IOM3. Chapter 14: Forming, Machining & Joining [version 1; not
peer reviewed]}, author={Pfeffer, Nina and Kaiser, Maximilian Alexander and Meyer,
Thomas and Göken, Mathias and Höppel, Heinz Werner} }'
chicago: 'Pfeffer, Nina, Maximilian Alexander Kaiser, Thomas Meyer, Mathias Göken,
and Heinz Werner Höppel. “The New TISTRAQ Process: Solution Treatment with Rapid
Quenching and Annealing for Ti-6Al-4V Sheet Metal Part Forming - the Effect of
Processing Parameters on Microstructure and Mechanical Properties.” In IOM3.
Chapter 14: Forming, Machining & Joining [Version 1; Not Peer Reviewed],
n.d. https://doi.org/10.7490/f1000research.1119929.1.'
ieee: 'N. Pfeffer, M. A. Kaiser, T. Meyer, M. Göken, and H. W. Höppel, “The new
TISTRAQ process: Solution treatment with rapid quenching and annealing for Ti-6Al-4V
sheet metal part forming - the effect of processing parameters on microstructure
and mechanical properties,” presented at the 15th World Conference on Titanium,
Edinburgh, doi: https://doi.org/10.7490/f1000research.1119929.1.'
mla: 'Pfeffer, Nina, et al. “The New TISTRAQ Process: Solution Treatment with Rapid
Quenching and Annealing for Ti-6Al-4V Sheet Metal Part Forming - the Effect of
Processing Parameters on Microstructure and Mechanical Properties.” IOM3. Chapter
14: Forming, Machining & Joining [Version 1; Not Peer Reviewed], doi:https://doi.org/10.7490/f1000research.1119929.1.'
short: 'N. Pfeffer, M.A. Kaiser, T. Meyer, M. Göken, H.W. Höppel, in: IOM3. Chapter
14: Forming, Machining & Joining [Version 1; Not Peer Reviewed], n.d.'
conference:
end_date: 2023-06-16
location: Edinburgh
name: 15th World Conference on Titanium
start_date: 2023-06-12
date_created: 2023-12-04T11:08:49Z
date_updated: 2025-05-19T11:46:28Z
department:
- _id: '9'
- _id: '321'
- _id: '149'
doi: https://doi.org/10.7490/f1000research.1119929.1
keyword:
- Ti-6Al-4V
- thermomechanical processing
- resistive heating
- quench-forming
- process parameter-microstructure-properties relationship
language:
- iso: eng
publication: 'IOM3. Chapter 14: Forming, Machining & Joining [version 1; not peer
reviewed]'
publication_status: submitted
status: public
title: 'The new TISTRAQ process: Solution treatment with rapid quenching and annealing
for Ti-6Al-4V sheet metal part forming - the effect of processing parameters on
microstructure and mechanical properties'
type: conference
user_id: '72351'
year: '2024'
...
---
_id: '29196'
abstract:
- lang: eng
text: In biomedical engineering, laser powder bed fusion is an advanced manufacturing
technology, which enables, for example, the production of patient-customized implants
with complex geometries. Ti-6Al-7Nb shows promising improvements, especially regarding
biocompatibility, compared with other titanium alloys. The biocompatible features
are investigated employing cytocompatibility and antibacterial examinations on
Al2O3-blasted and untreated surfaces. The mechanical properties of additively
manufactured Ti-6Al-7Nb are evaluated in as-built and heat-treated conditions.
Recrystallization annealing (925 °C for 4 h), β annealing (1050 °C for 2 h), as
well as stress relieving (600 °C for 4 h) are applied. For microstructural investigation,
scanning and transmission electron microscopy are performed. The different microstructures
and the mechanical properties are compared. Mechanical behavior is determined
based on quasi-static tensile tests and strain-controlled low cycle fatigue tests
with total strain amplitudes εA of 0.35%, 0.5%, and 0.8%. The as-built and stress-relieved
conditions meet the mechanical demands for the tensile properties of the international
standard ISO 5832-11. Based on the Coffin–Manson–Basquin relation, fatigue strength
and ductility coefficients, as well as exponents, are determined to examine fatigue
life for the different conditions. The stress-relieved condition exhibits, overall,
the best properties regarding monotonic tensile and cyclic fatigue behavior.
article_number: '122'
article_type: original
author:
- first_name: Maxwell
full_name: Hein, Maxwell
id: '52771'
last_name: Hein
orcid: 0000-0002-3732-2236
- first_name: David
full_name: Kokalj, David
last_name: Kokalj
- first_name: Nelson Filipe
full_name: Lopes Dias, Nelson Filipe
last_name: Lopes Dias
- first_name: Dominic
full_name: Stangier, Dominic
last_name: Stangier
- first_name: Hilke
full_name: Oltmanns, Hilke
last_name: Oltmanns
- first_name: Sudipta
full_name: Pramanik, Sudipta
last_name: Pramanik
- first_name: Manfred
full_name: Kietzmann, Manfred
last_name: Kietzmann
- first_name: Kay-Peter
full_name: Hoyer, Kay-Peter
id: '48411'
last_name: Hoyer
- first_name: Jessica
full_name: Meißner, Jessica
last_name: Meißner
- first_name: Wolfgang
full_name: Tillmann, Wolfgang
last_name: Tillmann
- first_name: Mirko
full_name: Schaper, Mirko
id: '43720'
last_name: Schaper
citation:
ama: Hein M, Kokalj D, Lopes Dias NF, et al. Low Cycle Fatigue Performance of Additively
Processed and Heat-Treated Ti-6Al-7Nb Alloy for Biomedical Applications. Metals.
2022;12(1). doi:10.3390/met12010122
apa: Hein, M., Kokalj, D., Lopes Dias, N. F., Stangier, D., Oltmanns, H., Pramanik,
S., Kietzmann, M., Hoyer, K.-P., Meißner, J., Tillmann, W., & Schaper, M.
(2022). Low Cycle Fatigue Performance of Additively Processed and Heat-Treated
Ti-6Al-7Nb Alloy for Biomedical Applications. Metals, 12(1), Article
122. https://doi.org/10.3390/met12010122
bibtex: '@article{Hein_Kokalj_Lopes Dias_Stangier_Oltmanns_Pramanik_Kietzmann_Hoyer_Meißner_Tillmann_et
al._2022, title={Low Cycle Fatigue Performance of Additively Processed and Heat-Treated
Ti-6Al-7Nb Alloy for Biomedical Applications}, volume={12}, DOI={10.3390/met12010122},
number={1122}, journal={Metals}, publisher={MDPI AG}, author={Hein, Maxwell and
Kokalj, David and Lopes Dias, Nelson Filipe and Stangier, Dominic and Oltmanns,
Hilke and Pramanik, Sudipta and Kietzmann, Manfred and Hoyer, Kay-Peter and Meißner,
Jessica and Tillmann, Wolfgang and et al.}, year={2022} }'
chicago: Hein, Maxwell, David Kokalj, Nelson Filipe Lopes Dias, Dominic Stangier,
Hilke Oltmanns, Sudipta Pramanik, Manfred Kietzmann, et al. “Low Cycle Fatigue
Performance of Additively Processed and Heat-Treated Ti-6Al-7Nb Alloy for Biomedical
Applications.” Metals 12, no. 1 (2022). https://doi.org/10.3390/met12010122.
ieee: 'M. Hein et al., “Low Cycle Fatigue Performance of Additively Processed
and Heat-Treated Ti-6Al-7Nb Alloy for Biomedical Applications,” Metals,
vol. 12, no. 1, Art. no. 122, 2022, doi: 10.3390/met12010122.'
mla: Hein, Maxwell, et al. “Low Cycle Fatigue Performance of Additively Processed
and Heat-Treated Ti-6Al-7Nb Alloy for Biomedical Applications.” Metals,
vol. 12, no. 1, 122, MDPI AG, 2022, doi:10.3390/met12010122.
short: M. Hein, D. Kokalj, N.F. Lopes Dias, D. Stangier, H. Oltmanns, S. Pramanik,
M. Kietzmann, K.-P. Hoyer, J. Meißner, W. Tillmann, M. Schaper, Metals 12 (2022).
date_created: 2022-01-10T08:25:58Z
date_updated: 2023-04-27T16:42:19Z
ddc:
- '620'
department:
- _id: '158'
doi: 10.3390/met12010122
file:
- access_level: closed
content_type: application/pdf
creator: maxhein
date_created: 2022-01-10T08:27:11Z
date_updated: 2022-01-10T08:27:11Z
file_id: '29197'
file_name: Hein et al - 2022 - Low Cycle Fatigue Performance of Additively Processed
and Heat-Treated Ti-6Al-7Nb Alloy for Biomedical Applications.pdf
file_size: 6222748
relation: main_file
success: 1
file_date_updated: 2022-01-10T08:27:11Z
has_accepted_license: '1'
intvolume: ' 12'
issue: '1'
keyword:
- General Materials Science
- Metals and Alloys
- laser powder bed fusion
- Ti-6Al-7Nb
- titanium alloy
- biomedical engineering
- low cycle fatigue
- microstructure
- nanostructure
language:
- iso: eng
main_file_link:
- open_access: '1'
url: https://www.mdpi.com/2075-4701/12/1/122
oa: '1'
publication: Metals
publication_identifier:
issn:
- 2075-4701
publication_status: published
publisher: MDPI AG
quality_controlled: '1'
status: public
title: Low Cycle Fatigue Performance of Additively Processed and Heat-Treated Ti-6Al-7Nb
Alloy for Biomedical Applications
type: journal_article
user_id: '43720'
volume: 12
year: '2022'
...
---
_id: '34438'
abstract:
- lang: eng
text: The sealing capabilities of RSS do not only depend on the seal itself but
also on the lubricant and the shaft surface. A twist structure on the surface
can cause pumping of the fluid during shaft rotation which can result in leakage.
In this paper a special, new turning method, which consists of at least two turning
steps with feed in reciprocal direction, is presented as an alternative to the
conventional manufacturing process. The goal is to create a surface structure
with a net pumping rate of zero. Shafts turned with the new proposed method are
compared to turned shafts from previous investigations [1]. Criteria for the comparison
are the surface pumping rate, leakage and wear behavior of the surface.
author:
- first_name: Stefan
full_name: Thielen, Stefan
last_name: Thielen
- first_name: Balázs
full_name: Magyar, Balázs
id: '97759'
last_name: Magyar
- first_name: Bernd
full_name: Sauer, Bernd
last_name: Sauer
- first_name: Frank
full_name: Schneider, Frank
last_name: Schneider
- first_name: Patrick
full_name: Mayer, Patrick
last_name: Mayer
- first_name: Benjamin
full_name: Kirsch, Benjamin
last_name: Kirsch
- first_name: Ralf
full_name: Müller, Ralf
last_name: Müller
- first_name: Erik
full_name: v. Harbou, Erik
last_name: v. Harbou
- first_name: Jan C.
full_name: Aurich, Jan C.
last_name: Aurich
citation:
ama: Thielen S, Magyar B, Sauer B, et al. Functional investigation of zero lead
radial shaft seal counter-surfaces turned with a special method. Tribology
International. 2018;118:442-450. doi:https://doi.org/10.1016/j.triboint.2017.02.002
apa: Thielen, S., Magyar, B., Sauer, B., Schneider, F., Mayer, P., Kirsch, B., Müller,
R., v. Harbou, E., & Aurich, J. C. (2018). Functional investigation of zero
lead radial shaft seal counter-surfaces turned with a special method. Tribology
International, 118, 442–450. https://doi.org/10.1016/j.triboint.2017.02.002
bibtex: '@article{Thielen_Magyar_Sauer_Schneider_Mayer_Kirsch_Müller_v. Harbou_Aurich_2018,
title={Functional investigation of zero lead radial shaft seal counter-surfaces
turned with a special method}, volume={118}, DOI={https://doi.org/10.1016/j.triboint.2017.02.002},
journal={Tribology International}, author={Thielen, Stefan and Magyar, Balázs
and Sauer, Bernd and Schneider, Frank and Mayer, Patrick and Kirsch, Benjamin
and Müller, Ralf and v. Harbou, Erik and Aurich, Jan C.}, year={2018}, pages={442–450}
}'
chicago: 'Thielen, Stefan, Balázs Magyar, Bernd Sauer, Frank Schneider, Patrick
Mayer, Benjamin Kirsch, Ralf Müller, Erik v. Harbou, and Jan C. Aurich. “Functional
Investigation of Zero Lead Radial Shaft Seal Counter-Surfaces Turned with a Special
Method.” Tribology International 118 (2018): 442–50. https://doi.org/10.1016/j.triboint.2017.02.002.'
ieee: 'S. Thielen et al., “Functional investigation of zero lead radial shaft
seal counter-surfaces turned with a special method,” Tribology International,
vol. 118, pp. 442–450, 2018, doi: https://doi.org/10.1016/j.triboint.2017.02.002.'
mla: Thielen, Stefan, et al. “Functional Investigation of Zero Lead Radial Shaft
Seal Counter-Surfaces Turned with a Special Method.” Tribology International,
vol. 118, 2018, pp. 442–50, doi:https://doi.org/10.1016/j.triboint.2017.02.002.
short: S. Thielen, B. Magyar, B. Sauer, F. Schneider, P. Mayer, B. Kirsch, R. Müller,
E. v. Harbou, J.C. Aurich, Tribology International 118 (2018) 442–450.
date_created: 2022-12-15T09:55:29Z
date_updated: 2022-12-15T09:55:54Z
department:
- _id: '146'
doi: https://doi.org/10.1016/j.triboint.2017.02.002
extern: '1'
intvolume: ' 118'
keyword:
- Radial shaft seals
- Turned surfaces
- Microstructure
language:
- iso: eng
page: 442-450
publication: Tribology International
publication_identifier:
issn:
- 0301-679X
status: public
title: Functional investigation of zero lead radial shaft seal counter-surfaces turned
with a special method
type: journal_article
user_id: '38077'
volume: 118
year: '2018'
...
---
_id: '9870'
abstract:
- lang: eng
text: Nowadays wire bonding is a widely-used technology for interconnecting chips
in the packaging industry. Thereby, it is known that the bond quality massively
depends upon the microstructure prevailing in the bond and consequently the materials
used as well as the bonding parameters. However the actually used materials such
as aluminum and gold are either characterized by comparibly poor conductivity
or high costs, respectively. Due to its outstanding properties copper is a more
attractive candidate. Still, a thorough investigation on the interrelationship
between the material combinations, the processing parameters and the resulting
microstructure for copper and aluminum wire bonding was not carried out yet. Depending
on the aforementioned factors the microstructural evolution can be completely
different during the bonding process. Therefore, this study focuses on the microstructural
evolution of heavy copper and heavy aluminum wires bonded on copper substrates.
The evolution of the wire microstructure as well as the wire-substrate-interface
was investigated by scanning electron microscope in combination with electron
backscatter diffraction and microhardness measurements. Various samples were extracted
at different points of the bonding process, namely the as-received condition,
after touchdown and after completed bonding. The results of the aluminum and copper
wires were compared to each other in both longitudinal and transversal direction.
It was found, that the two wire materials were completely different in the as-received
condition regarding the grain size, the grain morphology, the texture and the
microhardness. After touchdown the microstructure did not show significant changes
in both materials, yet a strain-hardening was observed in the copper wire resulting
from the touchdown force. When the bonding process was completed a different microstructure
could be observed in both the wire as well as the layer for the materials investigated.
Furthermore, a destinctive increase in the wire hardness could be found in case
of copper, which was not observed for the aluminum wire. The ramifications between
the two wire materials presented in this work will be discussed with the objective
of optimizing the quality of the bonds.
author:
- first_name: Florian
full_name: Eacock , Florian
last_name: 'Eacock '
- first_name: Mirko
full_name: Schaper, Mirko
last_name: Schaper
- first_name: Simon
full_name: Althoff, Simon
last_name: Althoff
- first_name: Andreas
full_name: Unger, Andreas
last_name: Unger
- first_name: Paul
full_name: Eichwald, Paul
last_name: Eichwald
- first_name: Florian
full_name: Hengsbach, Florian
last_name: Hengsbach
- first_name: Carolin
full_name: Zinn, Carolin
last_name: Zinn
- first_name: ' Martin Joachim'
full_name: Holzweissig, Martin Joachim
last_name: Holzweissig
- first_name: Karsten
full_name: Guth, Karsten
last_name: Guth
citation:
ama: 'Eacock F, Schaper M, Althoff S, et al. Microstructural investigations of
aluminum and copper wire bonds. In: Proceedings of the 47th International Symposium
on Microelectronics. ; 2014. doi:10.4071/isom-THP32'
apa: Eacock , F., Schaper, M., Althoff, S., Unger, A., Eichwald, P., Hengsbach,
F., … Guth, K. (2014). Microstructural investigations of aluminum and copper wire
bonds. In Proceedings of the 47th International Symposium on Microelectronics.
https://doi.org/10.4071/isom-THP32
bibtex: '@inproceedings{Eacock _Schaper_Althoff_Unger_Eichwald_Hengsbach_Zinn_Holzweissig_Guth_2014,
title={Microstructural investigations of aluminum and copper wire bonds}, DOI={10.4071/isom-THP32}, booktitle={Proceedings
of the 47th International Symposium on Microelectronics}, author={Eacock , Florian
and Schaper, Mirko and Althoff, Simon and Unger, Andreas and Eichwald, Paul and
Hengsbach, Florian and Zinn, Carolin and Holzweissig, Martin Joachim and Guth,
Karsten}, year={2014} }'
chicago: Eacock , Florian, Mirko Schaper, Simon Althoff, Andreas Unger, Paul Eichwald,
Florian Hengsbach, Carolin Zinn, Martin Joachim Holzweissig, and Karsten Guth.
“Microstructural Investigations of Aluminum and Copper Wire Bonds.” In Proceedings
of the 47th International Symposium on Microelectronics, 2014. https://doi.org/10.4071/isom-THP32.
ieee: F. Eacock et al., “Microstructural investigations of aluminum and
copper wire bonds,” in Proceedings of the 47th International Symposium on Microelectronics,
2014.
mla: Eacock , Florian, et al. “Microstructural Investigations of Aluminum and Copper
Wire Bonds.” Proceedings of the 47th International Symposium on Microelectronics,
2014, doi:10.4071/isom-THP32.
short: 'F. Eacock , M. Schaper, S. Althoff, A. Unger, P. Eichwald, F. Hengsbach,
C. Zinn, Martin Joachim Holzweissig, K. Guth, in: Proceedings of the 47th International
Symposium on Microelectronics, 2014.'
date_created: 2019-05-20T12:14:11Z
date_updated: 2019-09-16T10:58:50Z
department:
- _id: '151'
doi: 10.4071/isom-THP32
keyword:
- Bonding
- Copper
- Microstructure evolution
language:
- iso: eng
publication: Proceedings of the 47th International Symposium on Microelectronics
quality_controlled: '1'
status: public
title: Microstructural investigations of aluminum and copper wire bonds
type: conference
user_id: '55222'
year: '2014'
...