[{"status":"public","type":"journal_article","article_number":"100391","department":[{"_id":"9"}],"user_id":"76631","_id":"64985","project":[{"name":"TRR 285 - Project Area A","_id":"131"},{"name":"TRR 285 - Subproject A01","_id":"135"},{"_id":"130","name":"TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten"}],"intvolume":"        13","citation":{"ama":"Ludwig J-P, Tolke E, Schlichter MC, Bobbert M, Meschut G. Numerical analysis of the robustness of self-pierce riveting with pre-formed joining partners. <i>Journal of Advanced Joining Processes</i>. 2026;13. doi:<a href=\"https://doi.org/10.1016/j.jajp.2026.100391\">10.1016/j.jajp.2026.100391</a>","chicago":"Ludwig, Jean-Patrick, Emil Tolke, Malte Christian Schlichter, Mathias Bobbert, and Gerson Meschut. “Numerical Analysis of the Robustness of Self-Pierce Riveting with Pre-Formed Joining Partners.” <i>Journal of Advanced Joining Processes</i> 13 (2026). <a href=\"https://doi.org/10.1016/j.jajp.2026.100391\">https://doi.org/10.1016/j.jajp.2026.100391</a>.","ieee":"J.-P. Ludwig, E. Tolke, M. C. Schlichter, M. Bobbert, and G. Meschut, “Numerical analysis of the robustness of self-pierce riveting with pre-formed joining partners,” <i>Journal of Advanced Joining Processes</i>, vol. 13, Art. no. 100391, 2026, doi: <a href=\"https://doi.org/10.1016/j.jajp.2026.100391\">10.1016/j.jajp.2026.100391</a>.","short":"J.-P. Ludwig, E. Tolke, M.C. Schlichter, M. Bobbert, G. Meschut, Journal of Advanced Joining Processes 13 (2026).","bibtex":"@article{Ludwig_Tolke_Schlichter_Bobbert_Meschut_2026, title={Numerical analysis of the robustness of self-pierce riveting with pre-formed joining partners}, volume={13}, DOI={<a href=\"https://doi.org/10.1016/j.jajp.2026.100391\">10.1016/j.jajp.2026.100391</a>}, number={100391}, journal={Journal of Advanced Joining Processes}, publisher={Elsevier BV}, author={Ludwig, Jean-Patrick and Tolke, Emil and Schlichter, Malte Christian and Bobbert, Mathias and Meschut, Gerson}, year={2026} }","mla":"Ludwig, Jean-Patrick, et al. “Numerical Analysis of the Robustness of Self-Pierce Riveting with Pre-Formed Joining Partners.” <i>Journal of Advanced Joining Processes</i>, vol. 13, 100391, Elsevier BV, 2026, doi:<a href=\"https://doi.org/10.1016/j.jajp.2026.100391\">10.1016/j.jajp.2026.100391</a>.","apa":"Ludwig, J.-P., Tolke, E., Schlichter, M. C., Bobbert, M., &#38; Meschut, G. (2026). Numerical analysis of the robustness of self-pierce riveting with pre-formed joining partners. <i>Journal of Advanced Joining Processes</i>, <i>13</i>, Article 100391. <a href=\"https://doi.org/10.1016/j.jajp.2026.100391\">https://doi.org/10.1016/j.jajp.2026.100391</a>"},"publication_identifier":{"issn":["2666-3309"]},"publication_status":"published","doi":"10.1016/j.jajp.2026.100391","volume":13,"author":[{"first_name":"Jean-Patrick","last_name":"Ludwig","id":"76631","full_name":"Ludwig, Jean-Patrick"},{"first_name":"Emil","last_name":"Tolke","full_name":"Tolke, Emil"},{"first_name":"Malte Christian","last_name":"Schlichter","id":"61977","full_name":"Schlichter, Malte Christian"},{"id":"7850","full_name":"Bobbert, Mathias","last_name":"Bobbert","first_name":"Mathias"},{"first_name":"Gerson","orcid":"0000-0002-2763-1246","last_name":"Meschut","id":"32056","full_name":"Meschut, Gerson"}],"date_updated":"2026-03-16T12:38:13Z","abstract":[{"lang":"eng","text":"Modern industrial development has necessitated a wide range of joining technologies. Self-pierce riveting has become a prevalent technique for sheet metal assembly, especially in automotive applications. Achieving proper joint geometry and adequate load-bearing capacity depends on appropriate tool selection and precise process control. Material properties and condition also play a significant role in process performance. To accommodate the inevitable variations in component characteristics during production, a robust and stable joining process is essential. The study focuses on investigating the influence of preformed joining partners on the joining process and the joint's load capacity. An EN AW-6014 in T4 condition, as well as an HCT590X, are used as materials for this study. For this purpose, an exemplary process chain consisting of the steps of performing, joining, and shear load testing is studied. Each process step is implemented using an FE model to predict the outcome of subsequent steps. For analysis of the influence of pre-strain, an optimisation software is used to plan and execute variations of the process. These variations are used to create a meta-model that can describe the relationships between pre-forming and characteristic parameters of subsequent process steps. The resulting model is validated by comparing simulation and experimental data. Finally, in a novel approach, the robustness of the presented process chain is analyzed in terms of a tolerable performance level for the joining partners."}],"publication":"Journal of Advanced Joining Processes","language":[{"iso":"eng"}],"keyword":["Self-pierce riveting","FE modelling","Plastic pre-deformation","Meta modelling"],"year":"2026","quality_controlled":"1","title":"Numerical analysis of the robustness of self-pierce riveting with pre-formed joining partners","date_created":"2026-03-16T12:30:39Z","publisher":"Elsevier BV"},{"volume":408,"author":[{"id":"32340","full_name":"Neuser, Moritz","last_name":"Neuser","first_name":"Moritz"},{"first_name":"Malte Christian","full_name":"Schlichter, Malte Christian","id":"61977","last_name":"Schlichter"},{"first_name":"Kay-Peter","full_name":"Hoyer, Kay-Peter","id":"48411","last_name":"Hoyer"},{"last_name":"Bobbert","full_name":"Bobbert, Mathias","id":"7850","first_name":"Mathias"},{"full_name":"Meschut, Gerson","id":"32056","orcid":"0000-0002-2763-1246","last_name":"Meschut","first_name":"Gerson"},{"first_name":"Mirko","last_name":"Schaper","id":"43720","full_name":"Schaper, Mirko"}],"oa":"1","date_updated":"2026-02-24T13:41:58Z","doi":"10.1051/matecconf/202540801081","conference":{"start_date":"2025-06-02","name":"44th Conference of the International Deep Drawing Research Group (IDDRG 2025)","location":"Lissabon (Portugal)","end_date":"2025-06-05"},"main_file_link":[{"open_access":"1","url":"\thttps://doi.org/10.1051/matecconf/202540801081"}],"publication_status":"published","intvolume":"       408","citation":{"apa":"Neuser, M., Schlichter, M. C., Hoyer, K.-P., Bobbert, M., Meschut, G., &#38; Schaper, M. (2025). Mechanical joinability of microstructurally graded structural components manufactured from hypoeutectic aluminium casting alloys. <i>44th Conference of the International Deep Drawing Research Group (IDDRG 2025)</i>, <i>408</i>, Article 01081. <a href=\"https://doi.org/10.1051/matecconf/202540801081\">https://doi.org/10.1051/matecconf/202540801081</a>","ama":"Neuser M, Schlichter MC, Hoyer K-P, Bobbert M, Meschut G, Schaper M. Mechanical joinability of microstructurally graded structural components manufactured from hypoeutectic aluminium casting alloys. <i>44th Conference of the International Deep Drawing Research Group (IDDRG 2025)</i>. 2025;408. doi:<a href=\"https://doi.org/10.1051/matecconf/202540801081\">10.1051/matecconf/202540801081</a>","bibtex":"@article{Neuser_Schlichter_Hoyer_Bobbert_Meschut_Schaper_2025, title={Mechanical joinability of microstructurally graded structural components manufactured from hypoeutectic aluminium casting alloys}, volume={408}, DOI={<a href=\"https://doi.org/10.1051/matecconf/202540801081\">10.1051/matecconf/202540801081</a>}, number={01081}, journal={44th Conference of the International Deep Drawing Research Group (IDDRG 2025)}, author={Neuser, Moritz and Schlichter, Malte Christian and Hoyer, Kay-Peter and Bobbert, Mathias and Meschut, Gerson and Schaper, Mirko}, year={2025} }","mla":"Neuser, Moritz, et al. “Mechanical Joinability of Microstructurally Graded Structural Components Manufactured from Hypoeutectic Aluminium Casting Alloys.” <i>44th Conference of the International Deep Drawing Research Group (IDDRG 2025)</i>, vol. 408, 01081, 2025, doi:<a href=\"https://doi.org/10.1051/matecconf/202540801081\">10.1051/matecconf/202540801081</a>.","short":"M. Neuser, M.C. Schlichter, K.-P. Hoyer, M. Bobbert, G. Meschut, M. Schaper, 44th Conference of the International Deep Drawing Research Group (IDDRG 2025) 408 (2025).","ieee":"M. Neuser, M. C. Schlichter, K.-P. Hoyer, M. Bobbert, G. Meschut, and M. Schaper, “Mechanical joinability of microstructurally graded structural components manufactured from hypoeutectic aluminium casting alloys,” <i>44th Conference of the International Deep Drawing Research Group (IDDRG 2025)</i>, vol. 408, Art. no. 01081, 2025, doi: <a href=\"https://doi.org/10.1051/matecconf/202540801081\">10.1051/matecconf/202540801081</a>.","chicago":"Neuser, Moritz, Malte Christian Schlichter, Kay-Peter Hoyer, Mathias Bobbert, Gerson Meschut, and Mirko Schaper. “Mechanical Joinability of Microstructurally Graded Structural Components Manufactured from Hypoeutectic Aluminium Casting Alloys.” <i>44th Conference of the International Deep Drawing Research Group (IDDRG 2025)</i> 408 (2025). <a href=\"https://doi.org/10.1051/matecconf/202540801081\">https://doi.org/10.1051/matecconf/202540801081</a>."},"department":[{"_id":"43"},{"_id":"158"},{"_id":"157"},{"_id":"9"},{"_id":"321"}],"user_id":"7850","_id":"59872","project":[{"name":"TRR 285 - A: TRR 285 - Project Area A","_id":"131"},{"name":"TRR 285 – A02: TRR 285 - Subproject A02","_id":"136"},{"name":"TRR 285 – A01: TRR 285 - Subproject A01","_id":"135"},{"_id":"130","name":"TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen Prozessketten"}],"article_type":"original","article_number":"01081","type":"journal_article","status":"public","date_created":"2025-05-12T15:21:06Z","title":"Mechanical joinability of microstructurally graded structural components manufactured from hypoeutectic aluminium casting alloys","quality_controlled":"1","year":"2025","language":[{"iso":"eng"}],"keyword":["Joining","Casting","Self-pierce riveting","Aluminium casting alloy"],"publication":"44th Conference of the International Deep Drawing Research Group (IDDRG 2025)","abstract":[{"lang":"eng","text":"Lightweight design is a driving concept in modern automotive engineering to minimize resource consumption over a vehicle's lifecycle through multi-material design, which relies on the use of joining techniques in car body fabrication. Multi-material design and the increasing trend towards producing large structural components using the megacasting process pose considerable challenges, particularly in the mechanical joining of aluminium-silicon (AlSi) castings. These castings typically exhibit low ductility and are prone to cracking when mechanically joined. Based on the excellent castability of hypoeutectic AlSi alloys, these are applied in sand casting and die casting as well as in megacasting. With a silicon content between 7 wt% and 12 wt%, these AlSi-alloys have a plate-like silicon phase that initiates cracks during mechanical joining. To enhance the joinability of castings, the research hypothesis is that improved solidification conditions enable a significant modification in the microstructure and therefore, increase the mechanical properties. During the manufacture of the castings using the sand casting process, the solidification conditions within the structural elements are varied to modify the microstructure to obtain castings with graded microstructure. The castings are evaluated using mechanical, microstructural and joining testing methods and finally, a microstructure-joinability correlation is established."}]},{"language":[{"iso":"eng"}],"keyword":["Self-pierce riveting","Ductile fracture","Damage modeling","GISSMO damage model"],"department":[{"_id":"157"}],"user_id":"71269","_id":"20143","status":"public","publication":"Journal of Advanced Joining Processes","type":"journal_article","doi":"10.1016/j.jajp.2020.100015","main_file_link":[{"open_access":"1"}],"title":"Stress state dependent damage modeling of self-pierce riveting process simulation using GISSMO damage model","volume":1,"author":[{"last_name":"Otroshi","orcid":"0000-0002-8652-9209","full_name":"Otroshi, Mortaza","id":"71269","first_name":"Mortaza"},{"full_name":"Rossel, Moritz","last_name":"Rossel","first_name":"Moritz"},{"first_name":"Gerson","last_name":"Meschut","orcid":"0000-0002-2763-1246","id":"32056","full_name":"Meschut, Gerson"}],"date_created":"2020-10-20T14:49:15Z","oa":"1","date_updated":"2022-04-25T07:49:50Z","publisher":"Elsevier","intvolume":"         1","citation":{"ieee":"M. Otroshi, M. Rossel, and G. Meschut, “Stress state dependent damage modeling of self-pierce riveting process simulation using GISSMO damage model,” <i>Journal of Advanced Joining Processes</i>, vol. 1, 2020, doi: <a href=\"https://doi.org/10.1016/j.jajp.2020.100015\">10.1016/j.jajp.2020.100015</a>.","chicago":"Otroshi, Mortaza, Moritz Rossel, and Gerson Meschut. “Stress State Dependent Damage Modeling of Self-Pierce Riveting Process Simulation Using GISSMO Damage Model.” <i>Journal of Advanced Joining Processes</i> 1 (2020). <a href=\"https://doi.org/10.1016/j.jajp.2020.100015\">https://doi.org/10.1016/j.jajp.2020.100015</a>.","ama":"Otroshi M, Rossel M, Meschut G. Stress state dependent damage modeling of self-pierce riveting process simulation using GISSMO damage model. <i>Journal of Advanced Joining Processes</i>. 2020;1. doi:<a href=\"https://doi.org/10.1016/j.jajp.2020.100015\">10.1016/j.jajp.2020.100015</a>","apa":"Otroshi, M., Rossel, M., &#38; Meschut, G. (2020). Stress state dependent damage modeling of self-pierce riveting process simulation using GISSMO damage model. <i>Journal of Advanced Joining Processes</i>, <i>1</i>. <a href=\"https://doi.org/10.1016/j.jajp.2020.100015\">https://doi.org/10.1016/j.jajp.2020.100015</a>","bibtex":"@article{Otroshi_Rossel_Meschut_2020, title={Stress state dependent damage modeling of self-pierce riveting process simulation using GISSMO damage model}, volume={1}, DOI={<a href=\"https://doi.org/10.1016/j.jajp.2020.100015\">10.1016/j.jajp.2020.100015</a>}, journal={Journal of Advanced Joining Processes}, publisher={Elsevier}, author={Otroshi, Mortaza and Rossel, Moritz and Meschut, Gerson}, year={2020} }","short":"M. Otroshi, M. Rossel, G. Meschut, Journal of Advanced Joining Processes 1 (2020).","mla":"Otroshi, Mortaza, et al. “Stress State Dependent Damage Modeling of Self-Pierce Riveting Process Simulation Using GISSMO Damage Model.” <i>Journal of Advanced Joining Processes</i>, vol. 1, Elsevier, 2020, doi:<a href=\"https://doi.org/10.1016/j.jajp.2020.100015\">10.1016/j.jajp.2020.100015</a>."},"year":"2020","quality_controlled":"1"}]