---
_id: '51116'
abstract:
- lang: eng
  text: 'Self-piercing riveting is an established joining technique for lightweight
    materials. To increase the sustainability of the rivet manufacturing process,
    the authors of the present paper have developed an approach for shortening the
    process chain by omitting the heat treatment and rivet coating. To do this, use
    is made of high nitrogen steel as the rivet material. Successful joining with
    these rivets has already been proven, and it has also been shown that a competitive
    joint strength can be achieved with these rivets. Up until now, no studies have
    been conducted of the corrosion behaviour of uncoated rivets in high nitrogen
    steel compared to conventional rivets made of heat-treatable steel with a coating
    of Almac® or zinc-nickel with topcoat, and the corrosion behaviour of joints manufactured
    with these rivets has also not been investigated. Furthermore, the suitability
    of rivets in high nitrogen steel for structures undergoing cathodic dip painting
    has not been evaluated to date. These are therefore the aims of the research work
    presented in this paper. Corrosion behaviour is tested by exposing rivets and
    joints to a salt spray atmosphere. Cross-cut tests are conducted in order to classify
    the adhesion of cathodic dip paint to the different rivet surfaces and materials.
    The results of the experimental test show that the cathodic dip paint has sufficient
    adhesion to the uncoated rivets in high nitrogen steel and that these rivets can
    therefore be used in the manufacture of car bodies. Due to the stainless properties
    of the high nitrogen steel, better corrosion resistance is seen by comparison
    to the commonly used coatings of Almac® and zinc-nickel with topcoat. A study
    of the corrosion behaviour of the joints shows that the rivet head diameter and
    rivet head position, in particular, are decisive for preventing crevice corrosion
    under the rivet head and contact corrosion within the joint. '
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: Uhe B, Kuball C-M, Merklein M, Meschut G. Corrosion behaviour of self-piercing
    riveted joints with uncoated rivets in high nitrogen steel. <i>Production Engineering</i>.
    Published online 2024. doi:<a href="https://doi.org/10.1007/s11740-024-01262-6">10.1007/s11740-024-01262-6</a>
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2024). Corrosion behaviour
    of self-piercing riveted joints with uncoated rivets in high nitrogen steel. <i>Production
    Engineering</i>. <a href="https://doi.org/10.1007/s11740-024-01262-6">https://doi.org/10.1007/s11740-024-01262-6</a>
  bibtex: '@article{Uhe_Kuball_Merklein_Meschut_2024, title={Corrosion behaviour of
    self-piercing riveted joints with uncoated rivets in high nitrogen steel}, DOI={<a
    href="https://doi.org/10.1007/s11740-024-01262-6">10.1007/s11740-024-01262-6</a>},
    journal={Production Engineering}, author={Uhe, Benedikt and Kuball, Clara-Maria
    and Merklein, Marion and Meschut, Gerson}, year={2024} }'
  chicago: Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Corrosion Behaviour of Self-Piercing Riveted Joints with Uncoated Rivets in High
    Nitrogen Steel.” <i>Production Engineering</i>, 2024. <a href="https://doi.org/10.1007/s11740-024-01262-6">https://doi.org/10.1007/s11740-024-01262-6</a>.
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Corrosion behaviour of
    self-piercing riveted joints with uncoated rivets in high nitrogen steel,” <i>Production
    Engineering</i>, 2024, doi: <a href="https://doi.org/10.1007/s11740-024-01262-6">10.1007/s11740-024-01262-6</a>.'
  mla: Uhe, Benedikt, et al. “Corrosion Behaviour of Self-Piercing Riveted Joints
    with Uncoated Rivets in High Nitrogen Steel.” <i>Production Engineering</i>, 2024,
    doi:<a href="https://doi.org/10.1007/s11740-024-01262-6">10.1007/s11740-024-01262-6</a>.
  short: B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, Production Engineering (2024).
date_created: 2024-02-01T15:51:01Z
date_updated: 2026-02-27T10:06:00Z
department:
- _id: '157'
doi: 10.1007/s11740-024-01262-6
language:
- iso: eng
publication: Production Engineering
quality_controlled: '1'
status: public
title: Corrosion behaviour of self-piercing riveted joints with uncoated rivets in
  high nitrogen steel
type: journal_article
user_id: '53912'
year: '2024'
...
---
_id: '48585'
abstract:
- lang: eng
  text: The use of stainless steel with high strain hardening as material for self-piercing
    rivets is a promising approach to shorten the manufacturing process. Due to the
    corrosion resistance of the material and the achieved high strength within the
    forming process, the heat treatment and the coating can be omitted. As the strength
    within the rivet material is achieved by cold forming, the strength distribution
    within the rivet remains intact after the manufacturing process. The aim of the
    contribution presented is the exploitation of the potential of this strength distribution
    to improve the performance of the self-piercing rivets. Therefore, the scope of
    the examination is on the analysis of the influence of the local strength on the
    deformation behaviour of the rivet during joining. While it is unfeasible to manufacture
    rivets with any desired strength distribution, numerical simulation offers an
    efficient opportunity to study the effects of varying local strengths. By using
    a definable true strain distribution within the rivet as presetting for the simulation,
    different strength distributions can be modelled. Through the simulation of the
    joining process, the deformation behaviour of the rivet can be examined. Based
    on the insights of this analysis, a strength distribution is created that supports
    the joining of challenging material combinations consisting of high strength steel
    and aluminium. Finally, the approach is verified by experimental joining tests.
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Uhe B, Kuball C-M, Merklein M, Meschut G. Controlled Rivet Deformation During
    Self-piercing Riveting Through a Tailored Strength Distribution Within the Rivet
    Material. In: Mocellin K, Bouchard P-O, Bigot  Régis, Balan T, eds. <i>Proceedings
    of the 14th International Conference on the Technology of Plasticity - Current
    Trends in the Technology of Plasticity.</i> Vol 3. Lecture Notes in Mechanical
    Engineering. Springer; 2023:64-71. doi:<a href="https://doi.org/10.1007/978-3-031-41341-4_8">10.1007/978-3-031-41341-4_8</a>'
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2023). Controlled
    Rivet Deformation During Self-piercing Riveting Through a Tailored Strength Distribution
    Within the Rivet Material. In K. Mocellin, P.-O. Bouchard,  Régis Bigot, &#38;
    T. Balan (Eds.), <i>Proceedings of the 14th International Conference on the Technology
    of Plasticity - Current Trends in the Technology of Plasticity.</i> (Vol. 3, pp.
    64–71). Springer. <a href="https://doi.org/10.1007/978-3-031-41341-4_8">https://doi.org/10.1007/978-3-031-41341-4_8</a>
  bibtex: '@inproceedings{Uhe_Kuball_Merklein_Meschut_2023, place={Cham}, series={Lecture
    Notes in Mechanical Engineering.}, title={Controlled Rivet Deformation During
    Self-piercing Riveting Through a Tailored Strength Distribution Within the Rivet
    Material}, volume={3}, DOI={<a href="https://doi.org/10.1007/978-3-031-41341-4_8">10.1007/978-3-031-41341-4_8</a>},
    booktitle={Proceedings of the 14th International Conference on the Technology
    of Plasticity - Current Trends in the Technology of Plasticity.}, publisher={Springer},
    author={Uhe, Benedikt and Kuball, Clara-Maria and Merklein, Marion and Meschut,
    Gerson}, editor={Mocellin, Katia and Bouchard, Pierre-Olivier and Bigot,  Régis
    and Balan, Tudor}, year={2023}, pages={64–71}, collection={Lecture Notes in Mechanical
    Engineering.} }'
  chicago: 'Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Controlled Rivet Deformation During Self-Piercing Riveting Through a Tailored
    Strength Distribution Within the Rivet Material.” In <i>Proceedings of the 14th
    International Conference on the Technology of Plasticity - Current Trends in the
    Technology of Plasticity.</i>, edited by Katia Mocellin, Pierre-Olivier Bouchard,  Régis
    Bigot, and Tudor Balan, 3:64–71. Lecture Notes in Mechanical Engineering. Cham:
    Springer, 2023. <a href="https://doi.org/10.1007/978-3-031-41341-4_8">https://doi.org/10.1007/978-3-031-41341-4_8</a>.'
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Controlled Rivet Deformation
    During Self-piercing Riveting Through a Tailored Strength Distribution Within
    the Rivet Material,” in <i>Proceedings of the 14th International Conference on
    the Technology of Plasticity - Current Trends in the Technology of Plasticity.</i>,
    2023, vol. 3, pp. 64–71, doi: <a href="https://doi.org/10.1007/978-3-031-41341-4_8">10.1007/978-3-031-41341-4_8</a>.'
  mla: Uhe, Benedikt, et al. “Controlled Rivet Deformation During Self-Piercing Riveting
    Through a Tailored Strength Distribution Within the Rivet Material.” <i>Proceedings
    of the 14th International Conference on the Technology of Plasticity - Current
    Trends in the Technology of Plasticity.</i>, edited by Katia Mocellin et al.,
    vol. 3, Springer, 2023, pp. 64–71, doi:<a href="https://doi.org/10.1007/978-3-031-41341-4_8">10.1007/978-3-031-41341-4_8</a>.
  short: 'B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, in: K. Mocellin, P.-O. Bouchard,  Régis
    Bigot, T. Balan (Eds.), Proceedings of the 14th International Conference on the
    Technology of Plasticity - Current Trends in the Technology of Plasticity., Springer,
    Cham, 2023, pp. 64–71.'
date_created: 2023-11-02T08:06:11Z
date_updated: 2026-02-27T10:07:14Z
department:
- _id: '157'
doi: 10.1007/978-3-031-41341-4_8
editor:
- first_name: Katia
  full_name: Mocellin, Katia
  last_name: Mocellin
- first_name: Pierre-Olivier
  full_name: Bouchard, Pierre-Olivier
  last_name: Bouchard
- first_name: ' Régis'
  full_name: Bigot,  Régis
  last_name: Bigot
- first_name: Tudor
  full_name: Balan, Tudor
  last_name: Balan
intvolume: '         3'
language:
- iso: eng
page: 64-71
place: Cham
publication: Proceedings of the 14th International Conference on the Technology of
  Plasticity - Current Trends in the Technology of Plasticity.
publisher: Springer
quality_controlled: '1'
series_title: Lecture Notes in Mechanical Engineering.
status: public
title: Controlled Rivet Deformation During Self-piercing Riveting Through a Tailored
  Strength Distribution Within the Rivet Material
type: conference
user_id: '53912'
volume: 3
year: '2023'
...
---
_id: '48584'
abstract:
- lang: eng
  text: The sustainability of the manufacturing industry is of special importance
    to increase the protection of the environment. The production of fasteners like
    self-piercing rivets, however, is costly, time-consuming and energy-intensive.
    The heat treatment and the coating, which are mandatory in conventional self-piercing
    rivets to achieve adequate strength, ductility and corrosion resistance, are especially
    crucial in this respect. Within this paper, an approach for an increase in the
    sustainability in fastener production is presented. The use of alternative, high
    strain hardening stainless steels as rivet material enables a shortening of the
    process chain, because post treatment of the rivets after they are formed can
    be omitted. As the change in rivet material and processing causes some issues
    along the process chain, the focus of this paper is on the holistic evaluation
    of the challenges within the forming of high strain hardening steel and the impact
    of the changed rivet properties on the joining result.
article_number: '193'
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: Uhe B, Kuball C-M, Merklein M, Meschut G. Increased Sustainability in Fastener
    Production with the Example of Self-Piercing Rivets. <i>Journal of Manufacturing
    and Materials Processing</i>. 2023;7(6). doi:<a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2023). Increased Sustainability
    in Fastener Production with the Example of Self-Piercing Rivets. <i>Journal of
    Manufacturing and Materials Processing</i>, <i>7</i>(6), Article 193. <a href="https://doi.org/10.3390/jmmp7060193">https://doi.org/10.3390/jmmp7060193</a>
  bibtex: '@article{Uhe_Kuball_Merklein_Meschut_2023, title={Increased Sustainability
    in Fastener Production with the Example of Self-Piercing Rivets}, volume={7},
    DOI={<a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>}, number={6193},
    journal={Journal of Manufacturing and Materials Processing}, publisher={MDPI AG},
    author={Uhe, Benedikt and Kuball, Clara-Maria and Merklein, Marion and Meschut,
    Gerson}, year={2023} }'
  chicago: Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Increased Sustainability in Fastener Production with the Example of Self-Piercing
    Rivets.” <i>Journal of Manufacturing and Materials Processing</i> 7, no. 6 (2023).
    <a href="https://doi.org/10.3390/jmmp7060193">https://doi.org/10.3390/jmmp7060193</a>.
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Increased Sustainability
    in Fastener Production with the Example of Self-Piercing Rivets,” <i>Journal of
    Manufacturing and Materials Processing</i>, vol. 7, no. 6, Art. no. 193, 2023,
    doi: <a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>.'
  mla: Uhe, Benedikt, et al. “Increased Sustainability in Fastener Production with
    the Example of Self-Piercing Rivets.” <i>Journal of Manufacturing and Materials
    Processing</i>, vol. 7, no. 6, 193, MDPI AG, 2023, doi:<a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>.
  short: B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, Journal of Manufacturing and
    Materials Processing 7 (2023).
date_created: 2023-11-02T07:58:35Z
date_updated: 2026-02-27T10:16:17Z
department:
- _id: '157'
doi: 10.3390/jmmp7060193
intvolume: '         7'
issue: '6'
keyword:
- Industrial and Manufacturing Engineering
- Mechanical Engineering
- Mechanics of Materials
language:
- iso: eng
publication: Journal of Manufacturing and Materials Processing
publication_identifier:
  issn:
  - 2504-4494
publication_status: published
publisher: MDPI AG
quality_controlled: '1'
status: public
title: Increased Sustainability in Fastener Production with the Example of Self-Piercing
  Rivets
type: journal_article
user_id: '38131'
volume: 7
year: '2023'
...
---
_id: '44220'
abstract:
- lang: eng
  text: With regard to environmental protection, the sustainability of production
    processes is decisive. Mechanical joining technologies like self-piercing riveting
    are of special importance with regard to realising lightweight constructions in
    the automotive industry. However, the production of self-piercing rivets is costly,
    time-consuming and energy-intensive, as the rivets conventionally must be heat
    treated and coated in order to ensure an adequate strength, ductility and corrosion
    resistance. Within this paper, it is shown by the example of a newly established
    rivet manufacturing process how the sustainability of fastener production can
    be increased. The general approach in this context is the use of alternative,
    high strain hardening stainless steels as rivet material, which allows the omission
    of the post treatment of the rivets after forming. The shortening of the process
    chain enables a more sustainable rivet production. Thus, not only the energy consumption
    is reduced, but also costs, which is why the novel manufacturing process is also
    of interest from an economic point of view.
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Uhe B, Kuball C-M, Merklein M, Meschut G. Approach for a sustainable process
    chain in manufacturing of fasteners for mechanical joining. In: Materials Research
    Proceedings; 2023. doi:<a href="https://doi.org/10.21741/9781644902417-49">10.21741/9781644902417-49</a>'
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2023). <i>Approach
    for a sustainable process chain in manufacturing of fasteners for mechanical joining</i>.
    20th International Conference on Sheet Metal (SheMet) 2023, Nürnberg. <a href="https://doi.org/10.21741/9781644902417-49">https://doi.org/10.21741/9781644902417-49</a>
  bibtex: '@inproceedings{Uhe_Kuball_Merklein_Meschut_2023, place={Millersville, PA,
    USA}, title={Approach for a sustainable process chain in manufacturing of fasteners
    for mechanical joining}, DOI={<a href="https://doi.org/10.21741/9781644902417-49">10.21741/9781644902417-49</a>},
    publisher={Materials Research Proceedings}, author={Uhe, Benedikt and Kuball,
    Clara-Maria and Merklein, Marion and Meschut, Gerson}, year={2023} }'
  chicago: 'Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Approach for a Sustainable Process Chain in Manufacturing of Fasteners for Mechanical
    Joining.” Millersville, PA, USA: Materials Research Proceedings, 2023. <a href="https://doi.org/10.21741/9781644902417-49">https://doi.org/10.21741/9781644902417-49</a>.'
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Approach for a sustainable
    process chain in manufacturing of fasteners for mechanical joining,” presented
    at the 20th International Conference on Sheet Metal (SheMet) 2023, Nürnberg, 2023,
    doi: <a href="https://doi.org/10.21741/9781644902417-49">10.21741/9781644902417-49</a>.'
  mla: Uhe, Benedikt, et al. <i>Approach for a Sustainable Process Chain in Manufacturing
    of Fasteners for Mechanical Joining</i>. Materials Research Proceedings, 2023,
    doi:<a href="https://doi.org/10.21741/9781644902417-49">10.21741/9781644902417-49</a>.
  short: 'B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, in: Materials Research Proceedings,
    Millersville, PA, USA, 2023.'
conference:
  end_date: 2023-04-05
  location: Nürnberg
  name: 20th International Conference on Sheet Metal (SheMet) 2023
  start_date: 2023-04-02
date_created: 2023-04-27T10:56:34Z
date_updated: 2026-02-27T10:19:07Z
department:
- _id: '157'
doi: 10.21741/9781644902417-49
language:
- iso: eng
place: Millersville, PA, USA
publisher: Materials Research Proceedings
quality_controlled: '1'
status: public
title: Approach for a sustainable process chain in manufacturing of fasteners for
  mechanical joining
type: conference
user_id: '53912'
year: '2023'
...
---
_id: '64777'
abstract:
- lang: eng
  text: The sustainability of the manufacturing industry is of special importance
    to increase the protection of the environment. The production of fasteners like
    self-piercing rivets, however, is costly, time-consuming and energy-intensive.
    The heat treatment and the coating, which are mandatory in conventional self-piercing
    rivets to achieve adequate strength, ductility and corrosion resistance, are especially
    crucial in this respect. Within this paper, an approach for an increase in the
    sustainability in fastener production is presented. The use of alternative, high
    strain hardening stainless steels as rivet material enables a shortening of the
    process chain, because post treatment of the rivets after they are formed can
    be omitted. As the change in rivet material and processing causes some issues
    along the process chain, the focus of this paper is on the holistic evaluation
    of the challenges within the forming of high strain hardening steel and the impact
    of the changed rivet properties on the joining result.
article_number: '193'
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: Uhe B, Kuball C-M, Merklein M, Meschut G. Increased Sustainability in Fastener
    Production with the Example of Self-Piercing Rivets. <i>Journal of Manufacturing
    and Materials Processing</i>. 2023;7(6). doi:<a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2023). Increased Sustainability
    in Fastener Production with the Example of Self-Piercing Rivets. <i>Journal of
    Manufacturing and Materials Processing</i>, <i>7</i>(6), Article 193. <a href="https://doi.org/10.3390/jmmp7060193">https://doi.org/10.3390/jmmp7060193</a>
  bibtex: '@article{Uhe_Kuball_Merklein_Meschut_2023, title={Increased Sustainability
    in Fastener Production with the Example of Self-Piercing Rivets}, volume={7},
    DOI={<a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>}, number={6193},
    journal={Journal of Manufacturing and Materials Processing}, publisher={MDPI AG},
    author={Uhe, Benedikt and Kuball, Clara-Maria and Merklein, Marion and Meschut,
    Gerson}, year={2023} }'
  chicago: Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Increased Sustainability in Fastener Production with the Example of Self-Piercing
    Rivets.” <i>Journal of Manufacturing and Materials Processing</i> 7, no. 6 (2023).
    <a href="https://doi.org/10.3390/jmmp7060193">https://doi.org/10.3390/jmmp7060193</a>.
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Increased Sustainability
    in Fastener Production with the Example of Self-Piercing Rivets,” <i>Journal of
    Manufacturing and Materials Processing</i>, vol. 7, no. 6, Art. no. 193, 2023,
    doi: <a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>.'
  mla: Uhe, Benedikt, et al. “Increased Sustainability in Fastener Production with
    the Example of Self-Piercing Rivets.” <i>Journal of Manufacturing and Materials
    Processing</i>, vol. 7, no. 6, 193, MDPI AG, 2023, doi:<a href="https://doi.org/10.3390/jmmp7060193">10.3390/jmmp7060193</a>.
  short: B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, Journal of Manufacturing and
    Materials Processing 7 (2023).
date_created: 2026-02-27T10:11:02Z
date_updated: 2026-02-27T10:13:37Z
doi: 10.3390/jmmp7060193
intvolume: '         7'
issue: '6'
language:
- iso: eng
publication: Journal of Manufacturing and Materials Processing
publication_identifier:
  issn:
  - 2504-4494
publication_status: published
publisher: MDPI AG
quality_controlled: '1'
status: public
title: Increased Sustainability in Fastener Production with the Example of Self-Piercing
  Rivets
type: journal_article
user_id: '53912'
volume: 7
year: '2023'
...
---
_id: '30847'
abstract:
- lang: eng
  text: Mechanical joining technologies like self-piercing riveting are gaining importance
    with regard to environmental protection, as they enable multi-material design
    and lightweight construction. A new approach is the use of high nitrogen steel
    as rivet material, which allows to omit the usually necessary heat treatment and
    coating and thus leads to a shortening of the process chain. Due to the high strain
    hardening, however, high tool loads must be expected. Thus, appropriate forming
    strategies are needed. Within this contribution, the influence of applying different
    temperatures for each forming stage in a two-stage rivet forming process using
    the high nitrogen steel 1.3815 is investigated. The findings provide a basic understanding
    of the influence of the temperature management when forming high nitrogen steel.
    For this purpose, the rivets are not formed at the same temperature in each stage,
    but an elevated temperature is applied selectively. Different process routes are
    investigated. First, cups are manufactured in stage 1 at room temperature, followed
    by stage 2 at 200°C. Second, cups are formed in stage 1 at 200°C and used for
    stage 2 at room temperature. By comparing the findings with results when applying
    the same temperature in both stages, it is shown that the temperature during the
    first forming operation has an effect on the forming behaviour during the second
    forming stage. The required forming forces and the resulting rivet hardness can
    be influenced by process-adapted temperature application. Furthermore, the causes
    for the temperature impact on the residual cup thickness in stage 1 are evaluated
    by a cause and effect analysis, which provides a deeper process understanding.
    The thermal expansion of the tool and the billet as well as the improved forming
    behaviour at 200°C are identified as the main influencing causes on the achieved
    residual cup thickness.
author:
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
citation:
  ama: Kuball C-M, Uhe B, Meschut G, Merklein M. Process-adapted temperature application
    within a two-stage rivet forming process for high nitrogen steel. <i>Proceedings
    of the Institution of Mechanical Engineers Part L-Journal of Materials-Design
    and Applications</i>. Published online 2022:1-17. doi:<a href="https://doi.org/10.1177/14644207211068693">10.1177/14644207211068693</a>
  apa: Kuball, C.-M., Uhe, B., Meschut, G., &#38; Merklein, M. (2022). Process-adapted
    temperature application within a two-stage rivet forming process for high nitrogen
    steel. <i>Proceedings of the Institution of Mechanical Engineers Part L-Journal
    of Materials-Design and Applications</i>, 1–17. <a href="https://doi.org/10.1177/14644207211068693">https://doi.org/10.1177/14644207211068693</a>
  bibtex: '@article{Kuball_Uhe_Meschut_Merklein_2022, title={Process-adapted temperature
    application within a two-stage rivet forming process for high nitrogen steel},
    DOI={<a href="https://doi.org/10.1177/14644207211068693">10.1177/14644207211068693</a>},
    journal={Proceedings of the Institution of Mechanical Engineers Part L-Journal
    of Materials-Design and Applications}, author={Kuball, Clara-Maria and Uhe, Benedikt
    and Meschut, Gerson and Merklein, Marion}, year={2022}, pages={1–17} }'
  chicago: Kuball, Clara-Maria, Benedikt Uhe, Gerson Meschut, and Marion Merklein.
    “Process-Adapted Temperature Application within a Two-Stage Rivet Forming Process
    for High Nitrogen Steel.” <i>Proceedings of the Institution of Mechanical Engineers
    Part L-Journal of Materials-Design and Applications</i>, 2022, 1–17. <a href="https://doi.org/10.1177/14644207211068693">https://doi.org/10.1177/14644207211068693</a>.
  ieee: 'C.-M. Kuball, B. Uhe, G. Meschut, and M. Merklein, “Process-adapted temperature
    application within a two-stage rivet forming process for high nitrogen steel,”
    <i>Proceedings of the Institution of Mechanical Engineers Part L-Journal of Materials-Design
    and Applications</i>, pp. 1–17, 2022, doi: <a href="https://doi.org/10.1177/14644207211068693">10.1177/14644207211068693</a>.'
  mla: Kuball, Clara-Maria, et al. “Process-Adapted Temperature Application within
    a Two-Stage Rivet Forming Process for High Nitrogen Steel.” <i>Proceedings of
    the Institution of Mechanical Engineers Part L-Journal of Materials-Design and
    Applications</i>, 2022, pp. 1–17, doi:<a href="https://doi.org/10.1177/14644207211068693">10.1177/14644207211068693</a>.
  short: C.-M. Kuball, B. Uhe, G. Meschut, M. Merklein, Proceedings of the Institution
    of Mechanical Engineers Part L-Journal of Materials-Design and Applications (2022)
    1–17.
date_created: 2022-04-07T06:52:04Z
date_updated: 2026-02-27T10:21:22Z
department:
- _id: '157'
doi: 10.1177/14644207211068693
language:
- iso: eng
page: 1-17
publication: Proceedings of the Institution of Mechanical Engineers Part L-Journal
  of Materials-Design and Applications
publication_identifier:
  issn:
  - 1464-4207
publication_status: published
quality_controlled: '1'
status: public
title: Process-adapted temperature application within a two-stage rivet forming process
  for high nitrogen steel
type: journal_article
user_id: '53912'
year: '2022'
...
---
_id: '22930'
abstract:
- lang: eng
  text: Self-piercing riveting is an established technique for joining multi-material
    structures in car body manufacturing. Rivets for self-piercing riveting differ
    in their geometry, the material used, the condition of the material and their
    surface condition. To shorten the manufacturing process by omitting the heat treatment
    and the coating process, the authors have elaborated a concept for the use of
    stainless steel with high strain hardening as a rivet material. The focus of the
    present investigation is on the evaluation of the influences of the rivet’s geometry
    and material on its deformation behaviour. Conventional rivets of types P and
    HD2, a rivet with an improved geometry made of treatable steel 38B2, and rivets
    made of the stainless steels 1.3815 and 1.4541 are examined. The analysis is conducted
    by means of multi-step joining tests for two material combinations comprising
    high-strength steel HCT70X and aluminium EN AW-5083. The joints are cut to provide
    a cross-section and the deformation behaviour of the different rivets is analysed
    on the basis of the measured changes in geometry and hardness. In parallel, an
    examination of the force-stroke curves provides further insights. It can be demonstrated
    that, besides the geometry, the material strength, in particular, has a significant
    influence on the deformation behaviour of the rivet. The strength of steel 1.4541
    is seen to be too low for the joining task, while the strength of steel 1.3815
    is sufficient, and hence the investigation confirms the capability of rivets made
    of 1.3815 for joining even challenging material combinations.
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Uhe B, Kuball C-M, Merklein M, Meschut G. Self-Piercing Riveting Using Rivets
    Made of Stainless Steel with High Strain Hardening. In: Daehn G, Cao J, Kinsey
    B, Tekkaya E, Vivek A, Yoshida Y, eds. <i>Forming the Future - Proceedings of
    the 13th International Conference on the Technology of Plasticity. The Minerals,
    Metals &#38; Materials Series.</i> Springer; 2021:1495-1506. doi:<a href="https://doi.org/10.1007/978-3-030-75381-8_124">10.1007/978-3-030-75381-8_124</a>'
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2021). Self-Piercing
    Riveting Using Rivets Made of Stainless Steel with High Strain Hardening. In G.
    Daehn, J. Cao, B. Kinsey, E. Tekkaya, A. Vivek, &#38; Y. Yoshida (Eds.), <i>Forming
    the Future - Proceedings of the 13th International Conference on the Technology
    of Plasticity. The Minerals, Metals &#38; Materials Series.</i> (pp. 1495–1506).
    Springer. <a href="https://doi.org/10.1007/978-3-030-75381-8_124">https://doi.org/10.1007/978-3-030-75381-8_124</a>
  bibtex: '@inbook{Uhe_Kuball_Merklein_Meschut_2021, place={Cham}, title={Self-Piercing
    Riveting Using Rivets Made of Stainless Steel with High Strain Hardening}, DOI={<a
    href="https://doi.org/10.1007/978-3-030-75381-8_124">10.1007/978-3-030-75381-8_124</a>},
    booktitle={Forming the Future - Proceedings of the 13th International Conference
    on the Technology of Plasticity. The Minerals, Metals &#38; Materials Series.},
    publisher={Springer}, author={Uhe, Benedikt and Kuball, Clara-Maria and Merklein,
    Marion and Meschut, Gerson}, editor={Daehn, Glenn and Cao, Jian and Kinsey, Brad
    and Tekkaya, Erman and Vivek, Anupam and Yoshida, Yoshinori}, year={2021}, pages={1495–1506}
    }'
  chicago: 'Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Self-Piercing Riveting Using Rivets Made of Stainless Steel with High Strain
    Hardening.” In <i>Forming the Future - Proceedings of the 13th International Conference
    on the Technology of Plasticity. The Minerals, Metals &#38; Materials Series.</i>,
    edited by Glenn Daehn, Jian Cao, Brad Kinsey, Erman Tekkaya, Anupam Vivek, and
    Yoshinori Yoshida, 1495–1506. Cham: Springer, 2021. <a href="https://doi.org/10.1007/978-3-030-75381-8_124">https://doi.org/10.1007/978-3-030-75381-8_124</a>.'
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Self-Piercing Riveting
    Using Rivets Made of Stainless Steel with High Strain Hardening,” in <i>Forming
    the Future - Proceedings of the 13th International Conference on the Technology
    of Plasticity. The Minerals, Metals &#38; Materials Series.</i>, G. Daehn, J.
    Cao, B. Kinsey, E. Tekkaya, A. Vivek, and Y. Yoshida, Eds. Cham: Springer, 2021,
    pp. 1495–1506.'
  mla: Uhe, Benedikt, et al. “Self-Piercing Riveting Using Rivets Made of Stainless
    Steel with High Strain Hardening.” <i>Forming the Future - Proceedings of the
    13th International Conference on the Technology of Plasticity. The Minerals, Metals
    &#38; Materials Series.</i>, edited by Glenn Daehn et al., Springer, 2021, pp.
    1495–506, doi:<a href="https://doi.org/10.1007/978-3-030-75381-8_124">10.1007/978-3-030-75381-8_124</a>.
  short: 'B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, in: G. Daehn, J. Cao, B.
    Kinsey, E. Tekkaya, A. Vivek, Y. Yoshida (Eds.), Forming the Future - Proceedings
    of the 13th International Conference on the Technology of Plasticity. The Minerals,
    Metals &#38; Materials Series., Springer, Cham, 2021, pp. 1495–1506.'
date_created: 2021-08-04T14:02:32Z
date_updated: 2026-02-27T10:40:39Z
department:
- _id: '157'
doi: 10.1007/978-3-030-75381-8_124
editor:
- first_name: Glenn
  full_name: Daehn, Glenn
  last_name: Daehn
- first_name: Jian
  full_name: Cao, Jian
  last_name: Cao
- first_name: Brad
  full_name: Kinsey, Brad
  last_name: Kinsey
- first_name: Erman
  full_name: Tekkaya, Erman
  last_name: Tekkaya
- first_name: Anupam
  full_name: Vivek, Anupam
  last_name: Vivek
- first_name: Yoshinori
  full_name: Yoshida, Yoshinori
  last_name: Yoshida
keyword:
- Self-piercing riveting
- Lightweight design
- Deformation behaviour
- Stainless steel
- High nitrogen steel
language:
- iso: eng
page: 1495-1506
place: Cham
publication: Forming the Future - Proceedings of the 13th International Conference
  on the Technology of Plasticity. The Minerals, Metals & Materials Series.
publication_status: published
publisher: Springer
quality_controlled: '1'
status: public
title: Self-Piercing Riveting Using Rivets Made of Stainless Steel with High Strain
  Hardening
type: book_chapter
user_id: '53912'
year: '2021'
...
---
_id: '22274'
abstract:
- lang: eng
  text: 'The use of high-strength steel and aluminium is rising due to the intensified
    efforts being made in lightweight design, and self-piercing riveting is becoming
    increasingly important. Conventional rivets for self-piercing riveting differ
    in their geometry, the material used, the condition of the material and the coating.
    To shorten the manufacturing process, the use of stainless steel with high strain
    hardening as the rivet material represents a promising approach. This allows the
    coating of the rivets to be omitted due to the corrosion resistance of the material
    and, since the strength of the stainless steel is achieved by cold forming, heat
    treatment is no longer required. In addition, it is possible to adjust the local
    strength within the rivet. Because of that, the authors have elaborated a concept
    for using high nitrogen steel 1.3815 as the rivet material. The present investigation
    focusses on the joint strength in order to evaluate the capability of rivets in
    high nitrogen steel by comparison to conventional rivets made of treatable steel.
    Due to certain challenges in the forming process of the high nitrogen steel rivets,
    deviations result from the targeted rivet geometry. Mainly these deviations cause
    a lower joint strength with these rivets, which is, however, adequate. All in
    all, the capability of the new rivet is proven by the results of this investigation. '
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: 'Uhe B, Kuball C-M, Merklein M, Meschut G. Strength of self-piercing riveted
    Joints with conventional Rivets and Rivets made of High Nitrogen Steel. In: ;
    2021. doi:<a href="https://doi.org/10.25518/esaform21.1911">10.25518/esaform21.1911</a>'
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2021). <i>Strength
    of self-piercing riveted Joints with conventional Rivets and Rivets made of High
    Nitrogen Steel</i>. 24th International Conference on Material Forming (ESAFORM),
    Liège, Belgien. <a href="https://doi.org/10.25518/esaform21.1911">https://doi.org/10.25518/esaform21.1911</a>
  bibtex: '@inproceedings{Uhe_Kuball_Merklein_Meschut_2021, title={Strength of self-piercing
    riveted Joints with conventional Rivets and Rivets made of High Nitrogen Steel},
    DOI={<a href="https://doi.org/10.25518/esaform21.1911">10.25518/esaform21.1911</a>},
    author={Uhe, Benedikt and Kuball, Clara-Maria and Merklein, Marion and Meschut,
    Gerson}, year={2021} }'
  chicago: Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Strength of Self-Piercing Riveted Joints with Conventional Rivets and Rivets
    Made of High Nitrogen Steel,” 2021. <a href="https://doi.org/10.25518/esaform21.1911">https://doi.org/10.25518/esaform21.1911</a>.
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Strength of self-piercing
    riveted Joints with conventional Rivets and Rivets made of High Nitrogen Steel,”
    presented at the 24th International Conference on Material Forming (ESAFORM),
    Liège, Belgien, 2021, doi: <a href="https://doi.org/10.25518/esaform21.1911">10.25518/esaform21.1911</a>.'
  mla: Uhe, Benedikt, et al. <i>Strength of Self-Piercing Riveted Joints with Conventional
    Rivets and Rivets Made of High Nitrogen Steel</i>. 2021, doi:<a href="https://doi.org/10.25518/esaform21.1911">10.25518/esaform21.1911</a>.
  short: 'B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, in: 2021.'
conference:
  end_date: 2021-04-16
  location: Liège, Belgien
  name: 24th International Conference on Material Forming (ESAFORM)
  start_date: 2021-04-14
date_created: 2021-05-31T10:17:37Z
date_updated: 2026-02-27T10:25:13Z
department:
- _id: '157'
doi: 10.25518/esaform21.1911
keyword:
- Self-piercing Riveting
- Joining Technology
- Rivet Geometry
- Rivet Material
- High Nitrogen Steel
- Joint Strength
language:
- iso: eng
quality_controlled: '1'
status: public
title: Strength of self-piercing riveted Joints with conventional Rivets and Rivets
  made of High Nitrogen Steel
type: conference
user_id: '53912'
year: '2021'
...
---
_id: '22272'
abstract:
- lang: eng
  text: The number of multi-material joints is increasing as a result of lightweight
    design. Self-piercing riveting (SPR) is an important mechanical joining technique
    for multi-material structures. Rivets for SPR are coated to prevent corrosion,
    but this coating also influences the friction that prevails during the joining
    process. The aim of the present investigation is to evaluate this influence. The
    investigation focuses on the common rivet coatings Almac® and zinc-nickel with
    topcoat as well as on uncoated rivet surfaces. First of all, the coating thickness
    and the uniformity of the coating distribution are analysed. Friction tests facilitate
    the classification of the surface properties. The influence of the friction on
    the characteristic joint parameters and the force-stroke curves is analysed by
    means of experimental joining tests. More in-depth knowledge of the effects that
    occur is achieved through the use of numerical simulation. Overall, it is shown
    that the surface condition of the rivet has an impact on the friction during the
    joining process and on the resulting joint. However, the detected deviations between
    different surface conditions do not restrict the operational capability of SPR
    and the properties of uncoated rivet surfaces, in particular, are similar to those
    of Almac®-coated rivets. It can thus be assumed that SPR with respect to the joining
    process is also possible without rivet coating in principle.
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: Uhe B, Kuball C-M, Merklein M, Meschut G. Influence of the Rivet Coating on
    the Friction during Self-Piercing Riveting. <i>Key Engineering Materials</i>.
    2021;883:11-18. doi:<a href="https://doi.org/10.4028/www.scientific.net/KEM.883.11">10.4028/www.scientific.net/KEM.883.11</a>
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2021). Influence of
    the Rivet Coating on the Friction during Self-Piercing Riveting. <i>Key Engineering
    Materials</i>, <i>883</i>, 11–18. <a href="https://doi.org/10.4028/www.scientific.net/KEM.883.11">https://doi.org/10.4028/www.scientific.net/KEM.883.11</a>
  bibtex: '@article{Uhe_Kuball_Merklein_Meschut_2021, title={Influence of the Rivet
    Coating on the Friction during Self-Piercing Riveting}, volume={883}, DOI={<a
    href="https://doi.org/10.4028/www.scientific.net/KEM.883.11">10.4028/www.scientific.net/KEM.883.11</a>},
    journal={Key Engineering Materials}, author={Uhe, Benedikt and Kuball, Clara-Maria
    and Merklein, Marion and Meschut, Gerson}, year={2021}, pages={11–18} }'
  chicago: 'Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Influence of the Rivet Coating on the Friction during Self-Piercing Riveting.”
    <i>Key Engineering Materials</i> 883 (2021): 11–18. <a href="https://doi.org/10.4028/www.scientific.net/KEM.883.11">https://doi.org/10.4028/www.scientific.net/KEM.883.11</a>.'
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Influence of the Rivet
    Coating on the Friction during Self-Piercing Riveting,” <i>Key Engineering Materials</i>,
    vol. 883, pp. 11–18, 2021, doi: <a href="https://doi.org/10.4028/www.scientific.net/KEM.883.11">10.4028/www.scientific.net/KEM.883.11</a>.'
  mla: Uhe, Benedikt, et al. “Influence of the Rivet Coating on the Friction during
    Self-Piercing Riveting.” <i>Key Engineering Materials</i>, vol. 883, 2021, pp.
    11–18, doi:<a href="https://doi.org/10.4028/www.scientific.net/KEM.883.11">10.4028/www.scientific.net/KEM.883.11</a>.
  short: B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, Key Engineering Materials
    883 (2021) 11–18.
date_created: 2021-05-31T10:06:11Z
date_updated: 2026-02-27T10:23:33Z
department:
- _id: '157'
doi: 10.4028/www.scientific.net/KEM.883.11
intvolume: '       883'
keyword:
- Coating
- Friction
- Joining
language:
- iso: eng
page: 11-18
publication: Key Engineering Materials
quality_controlled: '1'
status: public
title: Influence of the Rivet Coating on the Friction during Self-Piercing Riveting
type: journal_article
user_id: '53912'
volume: 883
year: '2021'
...
---
_id: '19976'
abstract:
- lang: eng
  text: The aim to reduce pollutant emission has led to a trend towards lightweight
    construction in car body development during the last years. As a consequence of
    the resulting need for multi-material design, mechanical joining technologies
    become increasingly important. Mechanical joining allows for the combination of
    dissimilar materials, while thermic joining techniques reach their limits. Self-piercing
    riveting enables the joining of dissimilar materials by using semi-tubular rivets
    as mechanical fasteners. The rivet production, however, is costly and time-consuming,
    as the rivets generally have to be hardened, tempered and coated after forming,
    in order to achieve an adequate strength and corrosion resistance. A promising
    approach to improve the efficiency of the rivet manufacturing is the use of high-strength
    high nitrogen steel as rivet material because these additional process steps would
    not be necessary anymore. As a result of the comparatively high nitrogen content,
    such steels have various beneficial properties like higher strength, good ductility
    and improved corrosion resistance. By cold bulk forming of high nitrogen steels
    high-strength parts can be manufactured due to the strengthening which is caused
    by the high strain hardening. However, high tool loads thereby have to be expected
    and are a major challenge during the production process. Consequently, there is
    a need for appropriate forming strategies. This paper presents key aspects concerning
    the process design for the manufacturing of semi-tubular self-piercing rivets
    made of high-strength steel. The aim is to produce the rivets in several forming
    stages without intermediate heat treatment between the single stages. Due to the
    high strain hardening of the material, a two stage forming concept will be investigated.
    Cup-backward extrusion is chosen as the first process step in order to form the
    rivet shank without forming the rivet foot. Thus, the strain hardening effects
    in the area of the rivet foot are minimized and the tool loads during the following
    process step can be reduced. During the second and final forming stage the detailed
    geometry of the rivet foot and the rivet head is formed. In this context, the
    effect of different variations, for example concerning the final geometry of the
    rivet foot, on the tool load is investigated using multistage numerical analysis.
    Furthermore, the influence of the process temperature on occurring stresses is
    analysed. Based on the results of the investigations, an adequate forming strategy
    and a tool concept for the manufacturing of semi-tubular self-piercing rivets
    made of high-strength steel are presented.
citation:
  ama: Kuball C-M, Uhe B, Meschut G, Merklein M, eds. <i>Process Design for the Forming
    of Semi-Tubular Self-Piercing Rivets Made of High Nitrogen Steel</i>. Vol 50.;
    2020:280-285. doi:<a href="https://doi.org/10.1016/j.promfg.2020.08.052">10.1016/j.promfg.2020.08.052</a>
  apa: Kuball, C.-M., Uhe, B., Meschut, G., &#38; Merklein, M. (Eds.). (2020). <i>Process
    design for the forming of semi-tubular self-piercing rivets made of high nitrogen
    steel</i> (Vol. 50, pp. 280–285). <a href="https://doi.org/10.1016/j.promfg.2020.08.052">https://doi.org/10.1016/j.promfg.2020.08.052</a>
  bibtex: '@book{Kuball_Uhe_Meschut_Merklein_2020, series={Procedia Manufacturing},
    title={Process design for the forming of semi-tubular self-piercing rivets made
    of high nitrogen steel}, volume={50}, DOI={<a href="https://doi.org/10.1016/j.promfg.2020.08.052">10.1016/j.promfg.2020.08.052</a>},
    year={2020}, pages={280–285}, collection={Procedia Manufacturing} }'
  chicago: Kuball, Clara-Maria, Benedikt Uhe, Gerson Meschut, and Marion Merklein,
    eds. <i>Process Design for the Forming of Semi-Tubular Self-Piercing Rivets Made
    of High Nitrogen Steel</i>. Vol. 50. Procedia Manufacturing, 2020. <a href="https://doi.org/10.1016/j.promfg.2020.08.052">https://doi.org/10.1016/j.promfg.2020.08.052</a>.
  ieee: C.-M. Kuball, B. Uhe, G. Meschut, and M. Merklein, Eds., <i>Process design
    for the forming of semi-tubular self-piercing rivets made of high nitrogen steel</i>,
    vol. 50. 2020, pp. 280–285.
  mla: Kuball, Clara-Maria, et al., editors. <i>Process Design for the Forming of
    Semi-Tubular Self-Piercing Rivets Made of High Nitrogen Steel</i>. 2020, pp. 280–85,
    doi:<a href="https://doi.org/10.1016/j.promfg.2020.08.052">10.1016/j.promfg.2020.08.052</a>.
  short: C.-M. Kuball, B. Uhe, G. Meschut, M. Merklein, eds., Process Design for the
    Forming of Semi-Tubular Self-Piercing Rivets Made of High Nitrogen Steel, 2020.
date_created: 2020-10-12T08:30:08Z
date_updated: 2026-02-27T10:43:48Z
department:
- _id: '157'
doi: 10.1016/j.promfg.2020.08.052
editor:
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
intvolume: '        50'
keyword:
- high nitrogen steel
- self-piercing riveting
- joining by forming
- bulk forming
- tool design
language:
- iso: eng
page: 280-285
publication_status: published
quality_controlled: '1'
series_title: Procedia Manufacturing
status: public
title: Process design for the forming of semi-tubular self-piercing rivets made of
  high nitrogen steel
type: conference_editor
user_id: '53912'
volume: 50
year: '2020'
...
---
_id: '19973'
abstract:
- lang: eng
  text: As a result of lightweight design, increased use is being made of high-strength
    steel and aluminium in car bodies. Self-piercing riveting is an established technique
    for joining these materials. The dissimilar properties of the two materials have
    led to a number of different rivet geometries in the past. Each rivet geometry
    fulfils the requirements of the materials within a limited range. In the present
    investigation, an improved rivet geometry is developed, which permits the reliable
    joining of two material combinations that could only be joined by two different
    rivet geometries up until now. Material combination 1 consists of high-strength
    steel on both sides, while material combination 2 comprises aluminium on the punch
    side and high-strength steel on the die side. The material flow and the stress
    and strain conditions prevailing during the joining process are analysed by means
    of numerical simulation. The rivet geometry is then improved step-by-step on the
    basis of this analysis. Finally, the improved rivet geometry is manufactured and
    the findings of the investigation are verified in experimental joining tests.
article_type: original
author:
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
citation:
  ama: Uhe B, Kuball C-M, Merklein M, Meschut G. Improvement of a rivet geometry for
    the self-piercing riveting of high-strength steel and multi-material joints. <i>Production
    Engineering</i>. 2020;14:417-423. doi:<a href="https://doi.org/10.1007/s11740-020-00973-w">10.1007/s11740-020-00973-w</a>
  apa: Uhe, B., Kuball, C.-M., Merklein, M., &#38; Meschut, G. (2020). Improvement
    of a rivet geometry for the self-piercing riveting of high-strength steel and
    multi-material joints. <i>Production Engineering</i>, <i>14</i>, 417–423. <a href="https://doi.org/10.1007/s11740-020-00973-w">https://doi.org/10.1007/s11740-020-00973-w</a>
  bibtex: '@article{Uhe_Kuball_Merklein_Meschut_2020, title={Improvement of a rivet
    geometry for the self-piercing riveting of high-strength steel and multi-material
    joints}, volume={14}, DOI={<a href="https://doi.org/10.1007/s11740-020-00973-w">10.1007/s11740-020-00973-w</a>},
    journal={Production Engineering}, author={Uhe, Benedikt and Kuball, Clara-Maria
    and Merklein, Marion and Meschut, Gerson}, year={2020}, pages={417–423} }'
  chicago: 'Uhe, Benedikt, Clara-Maria Kuball, Marion Merklein, and Gerson Meschut.
    “Improvement of a Rivet Geometry for the Self-Piercing Riveting of High-Strength
    Steel and Multi-Material Joints.” <i>Production Engineering</i> 14 (2020): 417–23.
    <a href="https://doi.org/10.1007/s11740-020-00973-w">https://doi.org/10.1007/s11740-020-00973-w</a>.'
  ieee: 'B. Uhe, C.-M. Kuball, M. Merklein, and G. Meschut, “Improvement of a rivet
    geometry for the self-piercing riveting of high-strength steel and multi-material
    joints,” <i>Production Engineering</i>, vol. 14, pp. 417–423, 2020, doi: <a href="https://doi.org/10.1007/s11740-020-00973-w">10.1007/s11740-020-00973-w</a>.'
  mla: Uhe, Benedikt, et al. “Improvement of a Rivet Geometry for the Self-Piercing
    Riveting of High-Strength Steel and Multi-Material Joints.” <i>Production Engineering</i>,
    vol. 14, 2020, pp. 417–23, doi:<a href="https://doi.org/10.1007/s11740-020-00973-w">10.1007/s11740-020-00973-w</a>.
  short: B. Uhe, C.-M. Kuball, M. Merklein, G. Meschut, Production Engineering 14
    (2020) 417–423.
date_created: 2020-10-12T08:14:13Z
date_updated: 2026-02-27T10:41:55Z
department:
- _id: '157'
doi: 10.1007/s11740-020-00973-w
intvolume: '        14'
keyword:
- Self-piercing riveting
- Joining technology
- Rivet geometry
- Multi-material design
- High-strength steel
- Aluminium
language:
- iso: eng
page: 417-423
publication: Production Engineering
publication_status: published
quality_controlled: '1'
status: public
title: Improvement of a rivet geometry for the self-piercing riveting of high-strength
  steel and multi-material joints
type: journal_article
user_id: '53912'
volume: 14
year: '2020'
...
---
_id: '19974'
abstract:
- lang: eng
  text: Due to the trend towards lightweight design in car body development mechanical
    joining technologies become increasingly important. These techniques allow for
    the joining of dissimilar materials and thus enable multi-material design, while
    thermic joining methods reach their limits. Semi-tubular self-piercing riveting
    is an important mechanical joining technology. The rivet production, however,
    is costly and time-consuming, as the process consists of several process steps
    including the heat treatment and coating of the rivets in order to achieve an
    adequate strength and corrosion resistance. The use of high nitrogen steel as
    rivet material leads to the possibility of reducing process steps and hence increasing
    the efficiency of the process. However, the high tool loads being expected due
    to the high strain hardening of the material are a major challenge during the
    rivet production. Thus, there is a need for appropriate forming strategies, such
    as the manufacturing of the rivets at elevated temperatures. Prior investigations
    led to the conclusion that forming already at 200 °C results in a distinct reduction
    of the yield strength. To create a deeper understanding of the forming behaviour
    of high nitrogen steel at elevated temperatures, compression tests were conducted
    in a temperature range between room temperature and 200 °C. The determined true
    stress – true strain curves are the basis for the further process and tool design
    of the rivet production. Another key factor for the rivet manufacturing at elevated
    temperatures is the influence of the process temperature on the tribological conditions.
    For this reason, ring compression tests at room temperature and 200 °C are carried
    out. The friction factors are determined on the basis of calibration curves resulting
    from the numerical analysis of the ring compression process. The investigations
    indicate that the friction factor at 200 °C is significantly higher compared to
    room temperature. This essential fact has to be taken into account for the process
    and tool design for the rivet production using high nitrogen steel.
article_number: '100023'
citation:
  ama: Kuball C-M, Jung R, Uhe B, Meschut G, Merklein M, eds. <i>Influence of the
    Process Temperature on the Forming Behaviour and the Friction during Bulk Forming
    of High Nitrogen Steel</i>. Vol 1.; 2020. doi:<a href="https://doi.org/10.1016/j.jajp.2020.100023">10.1016/j.jajp.2020.100023</a>
  apa: Kuball, C.-M., Jung, R., Uhe, B., Meschut, G., &#38; Merklein, M. (Eds.). (2020).
    <i>Influence of the process temperature on the forming behaviour and the friction
    during bulk forming of high nitrogen steel</i> (No. 100023; Vol. 1). <a href="https://doi.org/10.1016/j.jajp.2020.100023">https://doi.org/10.1016/j.jajp.2020.100023</a>
  bibtex: '@book{Kuball_Jung_Uhe_Meschut_Merklein_2020, series={Journal of Advanced
    Joining Processes}, title={Influence of the process temperature on the forming
    behaviour and the friction during bulk forming of high nitrogen steel}, volume={1},
    DOI={<a href="https://doi.org/10.1016/j.jajp.2020.100023">10.1016/j.jajp.2020.100023</a>},
    number={100023}, year={2020}, collection={Journal of Advanced Joining Processes}
    }'
  chicago: Kuball, Clara-Maria, R Jung, Benedikt Uhe, Gerson Meschut, and Marion Merklein,
    eds. <i>Influence of the Process Temperature on the Forming Behaviour and the
    Friction during Bulk Forming of High Nitrogen Steel</i>. Vol. 1. Journal of Advanced
    Joining Processes, 2020. <a href="https://doi.org/10.1016/j.jajp.2020.100023">https://doi.org/10.1016/j.jajp.2020.100023</a>.
  ieee: C.-M. Kuball, R. Jung, B. Uhe, G. Meschut, and M. Merklein, Eds., <i>Influence
    of the process temperature on the forming behaviour and the friction during bulk
    forming of high nitrogen steel</i>, vol. 1. 2020.
  mla: Kuball, Clara-Maria, et al., editors. <i>Influence of the Process Temperature
    on the Forming Behaviour and the Friction during Bulk Forming of High Nitrogen
    Steel</i>. 100023, 2020, doi:<a href="https://doi.org/10.1016/j.jajp.2020.100023">10.1016/j.jajp.2020.100023</a>.
  short: C.-M. Kuball, R. Jung, B. Uhe, G. Meschut, M. Merklein, eds., Influence of
    the Process Temperature on the Forming Behaviour and the Friction during Bulk
    Forming of High Nitrogen Steel, 2020.
date_created: 2020-10-12T08:23:27Z
date_updated: 2026-02-27T10:45:08Z
department:
- _id: '157'
doi: 10.1016/j.jajp.2020.100023
editor:
- first_name: Clara-Maria
  full_name: Kuball, Clara-Maria
  last_name: Kuball
- first_name: R
  full_name: Jung, R
  last_name: Jung
- first_name: Benedikt
  full_name: Uhe, Benedikt
  id: '38131'
  last_name: Uhe
- first_name: Gerson
  full_name: Meschut, Gerson
  id: '32056'
  last_name: Meschut
  orcid: 0000-0002-2763-1246
- first_name: Marion
  full_name: Merklein, Marion
  last_name: Merklein
intvolume: '         1'
keyword:
- High nitrogen steel
- Self-piercing riveting
- Joining by forming
- Bulk forming
- Strain hardening
language:
- iso: eng
publication_status: published
quality_controlled: '1'
series_title: Journal of Advanced Joining Processes
status: public
title: Influence of the process temperature on the forming behaviour and the friction
  during bulk forming of high nitrogen steel
type: conference_editor
user_id: '53912'
volume: 1
year: '2020'
...
