--- _id: '54650' abstract: - lang: eng text: Abstract. Reducing the weight of vehicles can significantly lower the energy or fuel consumed and thus the emissions during operation. One possibility to assess this is the use of a property adapted multi-material systems containing high strength steel, light metals like aluminium or magnesium and fibre reinforced plastics. While expanding the number of materials used new challenges arise for the production and furthermore the joining technology to manufacture the vehicle made of the multi-material systems. One approach to overcome these challenges is to use innovative and adaptable joining techniques which allows the manufacturing of joints of different material combinations. Extensive research activities on the two stage thermo-mechanical joining process with adaptable joining elements was able to demonstrate the great potentials in terms of joining dissimilar materials with good strength. The previously kinematic and path-based fabrication of auxiliary joining elements is modified in this publication to a form-based approach with a perspective of establishing an efficient process chain using easily and cheaply available rods. Based on the new approach to produce the auxiliary joining elements, it can be demonstrated that a reproducible production of the geometry is possible for the investigated steel as well as aluminium material. author: - first_name: Thomas full_name: Borgert, Thomas id: '83141' last_name: Borgert - first_name: Ansgar Bernhard full_name: Nordieker, Ansgar Bernhard id: '88725' last_name: Nordieker - first_name: Werner full_name: Homberg, Werner id: '233' last_name: Homberg citation: ama: 'Borgert T, Nordieker AB, Homberg W. Form-based manufacturing of aluminium and steel auxiliary joining elements as the basis for an efficient joining operation. In: Materials Research Proceedings. Materials Research Forum LLC; 2024. doi:10.21741/9781644903131-180' apa: Borgert, T., Nordieker, A. B., & Homberg, W. (2024). Form-based manufacturing of aluminium and steel auxiliary joining elements as the basis for an efficient joining operation. Materials Research Proceedings. ESAFORM 2024, Toulouse. https://doi.org/10.21741/9781644903131-180 bibtex: '@inproceedings{Borgert_Nordieker_Homberg_2024, title={Form-based manufacturing of aluminium and steel auxiliary joining elements as the basis for an efficient joining operation}, DOI={10.21741/9781644903131-180}, booktitle={Materials Research Proceedings}, publisher={Materials Research Forum LLC}, author={Borgert, Thomas and Nordieker, Ansgar Bernhard and Homberg, Werner}, year={2024} }' chicago: Borgert, Thomas, Ansgar Bernhard Nordieker, and Werner Homberg. “Form-Based Manufacturing of Aluminium and Steel Auxiliary Joining Elements as the Basis for an Efficient Joining Operation.” In Materials Research Proceedings. Materials Research Forum LLC, 2024. https://doi.org/10.21741/9781644903131-180. ieee: 'T. Borgert, A. B. Nordieker, and W. Homberg, “Form-based manufacturing of aluminium and steel auxiliary joining elements as the basis for an efficient joining operation,” presented at the ESAFORM 2024, Toulouse, 2024, doi: 10.21741/9781644903131-180.' mla: Borgert, Thomas, et al. “Form-Based Manufacturing of Aluminium and Steel Auxiliary Joining Elements as the Basis for an Efficient Joining Operation.” Materials Research Proceedings, Materials Research Forum LLC, 2024, doi:10.21741/9781644903131-180. short: 'T. Borgert, A.B. Nordieker, W. Homberg, in: Materials Research Proceedings, Materials Research Forum LLC, 2024.' conference: location: Toulouse name: ESAFORM 2024 date_created: 2024-06-07T09:38:45Z date_updated: 2025-09-22T05:45:37Z department: - _id: '156' doi: 10.21741/9781644903131-180 language: - iso: eng project: - _id: '133' name: TRR 285 - Project Area C - _id: '147' name: TRR 285 - Subproject C03 publication: Materials Research Proceedings publication_identifier: issn: - 2474-395X publication_status: published publisher: Materials Research Forum LLC status: public title: Form-based manufacturing of aluminium and steel auxiliary joining elements as the basis for an efficient joining operation type: conference user_id: '88725' year: '2024' ... --- _id: '54649' article_number: '100185' author: - first_name: Thomas full_name: Borgert, Thomas id: '83141' last_name: Borgert - first_name: Ansgar Bernhard full_name: Nordieker, Ansgar Bernhard id: '88725' last_name: Nordieker - first_name: Eugen full_name: Wiens, Eugen id: '7888' last_name: Wiens - first_name: Werner full_name: Homberg, Werner id: '233' last_name: Homberg citation: ama: Borgert T, Nordieker AB, Wiens E, Homberg W. Investigations to improve the tool life during thermomechanical and incremental forming of steel auxiliary joining elements. Journal of Advanced Joining Processes. 2024;9. doi:10.1016/j.jajp.2024.100185 apa: Borgert, T., Nordieker, A. B., Wiens, E., & Homberg, W. (2024). Investigations to improve the tool life during thermomechanical and incremental forming of steel auxiliary joining elements. Journal of Advanced Joining Processes, 9, Article 100185. https://doi.org/10.1016/j.jajp.2024.100185 bibtex: '@article{Borgert_Nordieker_Wiens_Homberg_2024, title={Investigations to improve the tool life during thermomechanical and incremental forming of steel auxiliary joining elements}, volume={9}, DOI={10.1016/j.jajp.2024.100185}, number={100185}, journal={Journal of Advanced Joining Processes}, publisher={Elsevier BV}, author={Borgert, Thomas and Nordieker, Ansgar Bernhard and Wiens, Eugen and Homberg, Werner}, year={2024} }' chicago: Borgert, Thomas, Ansgar Bernhard Nordieker, Eugen Wiens, and Werner Homberg. “Investigations to Improve the Tool Life during Thermomechanical and Incremental Forming of Steel Auxiliary Joining Elements.” Journal of Advanced Joining Processes 9 (2024). https://doi.org/10.1016/j.jajp.2024.100185. ieee: 'T. Borgert, A. B. Nordieker, E. Wiens, and W. Homberg, “Investigations to improve the tool life during thermomechanical and incremental forming of steel auxiliary joining elements,” Journal of Advanced Joining Processes, vol. 9, Art. no. 100185, 2024, doi: 10.1016/j.jajp.2024.100185.' mla: Borgert, Thomas, et al. “Investigations to Improve the Tool Life during Thermomechanical and Incremental Forming of Steel Auxiliary Joining Elements.” Journal of Advanced Joining Processes, vol. 9, 100185, Elsevier BV, 2024, doi:10.1016/j.jajp.2024.100185. short: T. Borgert, A.B. Nordieker, E. Wiens, W. Homberg, Journal of Advanced Joining Processes 9 (2024). date_created: 2024-06-07T09:31:59Z date_updated: 2025-09-22T05:44:28Z department: - _id: '156' doi: 10.1016/j.jajp.2024.100185 intvolume: ' 9' language: - iso: eng project: - _id: '133' name: TRR 285 - Project Area C - _id: '147' name: TRR 285 - Subproject C03 publication: Journal of Advanced Joining Processes publication_identifier: issn: - 2666-3309 publication_status: published publisher: Elsevier BV status: public title: Investigations to improve the tool life during thermomechanical and incremental forming of steel auxiliary joining elements type: journal_article user_id: '88725' volume: 9 year: '2024' ...