@article{24548, author = {{Martin, Sven and Tröster, Thomas}}, journal = {{ESAFORM 2021}}, title = {{{Joint point loadings in car bodies – the influence of manufacturing tolerances and scatter in material properties}}}, doi = {{10.25518/esaform21.3801}}, year = {{2021}}, } @inproceedings{26994, author = {{Stallmeister, Tim and Martin, Sven and Marten, Thorsten and Tröster, Thomas}}, location = {{Bad Nauheim}}, title = {{{Experimental investigation on lightweight potentials of fiber-metal-laminates for automotive battery cases}}}, year = {{2021}}, } @article{31769, author = {{Moritzer, Elmar and Richters, Maximilian}}, issn = {{2504-477X}}, journal = {{ Journal of Composites Science}}, number = {{12}}, title = {{{Injection Molding of Wood-Filled Thermoplastic Polyurethane}}}, year = {{2021}}, } @article{31757, author = {{Moritzer, Elmar and Krassmann, Dimitri}}, journal = {{Welding in the World}}, title = {{{Development of a new joining technology for hybrid joints of sheet metal and continuous fiber-reinforced thermoplastics}}}, year = {{2021}}, } @inproceedings{30297, author = {{Rozo Vasquez, Julian and Arian, Bahman and Riepold, Markus and Walther, Frank and Homberg, Werner and Trächtler, Ansgar}}, booktitle = {{Proceedings of the 11th International Work­shop NDT in Progress}}, location = {{Prague}}, title = {{{Magnetic Barkhausen noise analysis for microstructural effects separation during flow forming of metastable austenite 304L.}}}, year = {{2021}}, } @inproceedings{23465, abstract = {{One of the main objectives of production engineering is to reproducibly manufacture (complex) defect-free parts. To achieve this, it is necessary to employ an appropriate process or tool design. While this will generally prove successful, it cannot, however, offset stochastic defects with local variations in material properties. Closed-loop process control represents a promising approach for a solution in this context. The state of the art involves using this approach to control geometric parameters such as a length. So far, no research or applications have been conducted with closed-loop control for microstructure and product properties. In the project on which this paper is based, the local martensite content of parts is to be adjusted in a highly precise and reproducible manner. The forming process employed is a special, property-controlled flow-forming process. A model-based controller is thus to generate corresponding correction values for the tool-path geometry and tool-path velocity on the basis of online martensite content measurements. For the controller model, it is planned to use a special process or microstructure (correlation) model. The planned paper not only describes the experimental setup but also presents results of initial experimental investigations for subsequent use in the closed-loop control of α’-martensite content during flow-forming.}}, author = {{Arian, Bahman and Homberg, Werner and Riepold, Markus and Trächtler, Ansgar and Rozo Vasquez, Julian and Walther, Frank}}, isbn = {{978-2-87019-302-0}}, keywords = {{Flow-forming, Spinning, Process Strategy, Martensite Content, Property Control, Micromagnetic Measurement, Metastable Austenitic Stainless Steel}}, location = {{Liège, Belgium}}, publisher = {{ULiège Library}}, title = {{{Forming of metastable austenitic stainless steel tubes with axially graded martensite content by flow-forming}}}, year = {{2021}}, } @article{24901, abstract = {{AbstractIn child–robot interaction (cHRI) research, many studies pursue the goal to develop interactive systems that can be applied in everyday settings. For early education, increasingly, the setting of a kindergarten is targeted. However, when cHRI and research are brought into a kindergarten, a range of ethical and related procedural aspects have to be considered and dealt with. While ethical models elaborated within other human–robot interaction settings, e.g., assisted living contexts, can provide some important indicators for relevant issues, we argue that it is important to start developing a systematic approach to identify and tackle those ethical issues which rise with cHRI in kindergarten settings on a more global level and address the impact of the technology from a macroperspective beyond the effects on the individual. Based on our experience in conducting studies with children in general and pedagogical considerations on the role of the institution of kindergarten in specific, in this paper, we enfold some relevant aspects that have barely been addressed in an explicit way in current cHRI research. Four areas are analyzed and key ethical issues are identified in each area: (1) the institutional setting of a kindergarten, (2) children as a vulnerable group, (3) the caregivers’ role, and (4) pedagogical concepts. With our considerations, we aim at (i) broadening the methodology of the current studies within the area of cHRI, (ii) revalidate it based on our comprehensive empirical experience with research in kindergarten settings, both laboratory and real-world contexts, and (iii) provide a framework for the development of a more systematic approach to address the ethical issues in cHRI research within kindergarten settings.}}, author = {{Tolksdorf, Nils Frederik and Siebert, Scarlet and Zorn, Isabel and Horwath, Ilona and Rohlfing, Katharina J.}}, issn = {{1875-4791}}, journal = {{International Journal of Social Robotics}}, pages = {{129--140}}, title = {{{Ethical Considerations of Applying Robots in Kindergarten Settings: Towards an Approach from a Macroperspective}}}, doi = {{10.1007/s12369-020-00622-3}}, year = {{2021}}, } @inbook{30296, author = {{Wiens, Eugen and Homberg, Werner and Arian, Bahman and Möhring, Kerstin and Walther, Frank}}, booktitle = {{Forming the Future}}, isbn = {{9783030753801}}, issn = {{2367-1181}}, location = {{Virtual Event}}, publisher = {{Springer International Publishing}}, title = {{{Forming of Parts with Locally Defined Mechanical and Ferromagnetic Properties by Flow-Forming}}}, doi = {{10.1007/978-3-030-75381-8_160}}, year = {{2021}}, } @article{26082, author = {{Wischer, Christian and Wiens, Eugen and Homberg, Werner}}, issn = {{2666-3309}}, journal = {{Journal of Advanced Joining Processes}}, publisher = {{Elsevier}}, title = {{{Joining with versatile joining elements formed by friction spinning}}}, doi = {{10.1016/j.jajp.2021.100060}}, volume = {{3}}, year = {{2021}}, } @proceedings{22453, editor = {{Wiens, Eugen and Wischer, Christian and Homberg, Werner}}, title = {{{Development of a novel adaptive joining technology employing Friction-Spun Joint Connectors (FSJC)}}}, doi = {{10.25518/esaform21.4682}}, year = {{2021}}, } @inproceedings{24280, abstract = {{Challenges in decisions on technical changes are the lack of knowledge about the expected impact and change propagation. Currently, no literature study contains a systematic differentiation and evaluation of existing approaches, which is a prerequisite for practitioners to select a suitable approach. This research aims at defining differentiation criteria as well as generally applicable requirements for evaluation. A four-step approach is used: systematic literature review on approaches for impact analysis of engineering changes (1), categorization and prioritization of approaches based on reoccuring elements (2), derivation of context specific requirements for evaluation (3), and evaluation of approaches (4). The result indicates existing potential of object-oriented modeling approaches.}}, author = {{Gräßler, Iris and Wiechel, Dominik}}, booktitle = {{DS 111: Proceedings of the 32nd Symposium Design for X}}, editor = {{Krause, Dieter and Paetzold, Kristin and Wartzack, Sandro}}, keywords = {{Engineering Change Management, Impact Analysis, Engineering Changes, Model-based Systems Engineering, Product Developmen}}, location = {{Tutzing}}, title = {{{Systematische Bewertung von Auswirkungsanalysen des Engineering Change Managements}}}, doi = {{10.35199/dfx2021.12}}, year = {{2021}}, } @inproceedings{26866, author = {{Gräßler, Iris and Roesmann, Daniel and Wiechel, Dominik and Preuß, Daniel and Pottebaum, Jens}}, booktitle = {{54th CIRP Conference on Manufacturing Systems}}, location = {{Athens}}, title = {{{Determine similarity of assembly operations using semantic technology}}}, doi = {{https://doi.org/10.1016/j.procir.2021.11.209 }}, year = {{2021}}, } @inproceedings{24080, abstract = {{Challenges of the development of mechatronic systems and corresponding production systems have increased steadily. Changes are primarily due to increased product complexity and the connection to the internet of things and services, enabling Cyber-Physical Systems (CPS) and Cyber-Physical Production Systems (CPPS). Major innovations of the revised VDI guideline 2206 for developing mechatronic systems are systems thinking as a core element and six checkpoints for structuring deliverables along the V-Model. These checkpoints serve for orientation in result progress and thus enable a structured and complete development process. However, tasks and checkpoints of the new guideline focus on the product development itself without integrating the development of related CPPS, enabling optimization simultaneously to system development. Implications are derived by a three-step analysis. The paper at hand contributes fundamental extensions of the checkpoint questions regarding integrated CPPS development. These questions provide methodical support for system developers of CPPS for CPS by enabling the project manager to check the status, schedule further development steps and evaluate the maturity of the whole, integrated development.}}, author = {{Gräßler, Iris and Wiechel, Dominik and Roesmann, Daniel and Thiele, Henrik}}, booktitle = {{Procedia CIRP}}, issn = {{2212-8271}}, keywords = {{Cyber-Physical Production System (CPPS), V-Model, Product System Development, Integrated Development, VDI 2206}}, pages = {{253--258}}, title = {{{V-model based development of cyber-physical systems and cyber-physical production systems}}}, doi = {{10.1016/j.procir.2021.05.119}}, year = {{2021}}, } @inproceedings{24281, abstract = {{In order to optimize production processes and to avoid errors, it is not only necessary to automate processes, but also to integrate workers with their individual personality and skill profiles. For this purpose, human factors should be considered in the entire design process. The integrated view of mental human models, the cognitive demand of the working environment and the automation design is essential. Human-System Integration (HSI) constitutes a promising approach. Current model-based approaches offer possibilities to analyze and optimize tasks within an overall system, but they still lack integration. This leads to the research question: How can human factors be integrated into a system model of a socio-technical, Cyber-Physical Production System? The paper at hand contributes an approach of human factor integration into the procedure of Model-Based Systems Engineering for Cyber-Physical Production Systems (CPPS). The approach combines a system model of a CPPS with HSI concepts. In accordance to the benefits of MBSE, SysML is selected to integrate human factors in the development process of a CPPS. The approach is divided into five steps, which includes the extension of the SysML meta model. This allows the optimization of skill-based human-machine interaction. Defined HSI-Profiles enable system developers to integrate employee requirements at early stages within the development process. The approach is demonstrated by the maintenance of a 3D-Printer as a case example. This research enables system developers to depict individual workers with the help of the developed concepts and systematically integrate them into the development process of a CPPS.}}, author = {{Gräßler, Iris and Wiechel, Dominik and Roesmann, Daniel}}, booktitle = {{Procedia CIRP}}, issn = {{2212-8271}}, pages = {{518--523}}, title = {{{Integrating human factors in the model based development of cyber-physical production systems}}}, doi = {{10.1016/j.procir.2021.05.113}}, year = {{2021}}, } @article{41511, author = {{Hein, Maxwell and Hoyer, Kay-Peter and Schaper, Mirko}}, issn = {{0933-5137}}, journal = {{Materialwissenschaft und Werkstofftechnik}}, keywords = {{Mechanical Engineering, Mechanics of Materials, Condensed Matter Physics, General Materials Science}}, number = {{7}}, pages = {{703--716}}, publisher = {{Wiley}}, title = {{{Additively processed TiAl6Nb7 alloy for biomedical applications}}}, doi = {{10.1002/mawe.202000288}}, volume = {{52}}, year = {{2021}}, } @article{41507, abstract = {{ Purpose The currently existing restrictions regarding the deployment of additively manufactured components because of poor surface roughness, porosity and residual stresses as well as their influence on the low-cycle fatigue (LCF) strength are addressed in this paper. Design/methodology/approach This study aims to evaluating the effect of different pre- and post-treatments on the LCF strength of additively manufactured 316L parts. Therefore, 316L specimens manufactured by laser powder bed fusion were examined in their as-built state as well as after grinding, or coating with regard to the surface roughness, residual stresses and LCF strength. To differentiate between topographical effects and residual stress-related phenomena, stress-relieved 316L specimens served as a reference throughout the investigations. To enable an alumina coating of the 316L components, atmospheric plasma spraying was used, and the near-surface residual stresses and the surface roughness are measured and investigated. Findings The results have shown that the applied pre- and post-treatments such as stress-relief heat treatment, grinding and alumina coating have each led to an increase in LCF strength of the 316L specimens. In contrast, the non-heat-treated specimens predominantly exhibited coating delamination. Originality/value To the best of the authors’ knowledge, this is the first study of the correlation between the LCF behavior of additively manufactured uncoated 316L specimens in comparison with additively manufactured 316L specimens with an alumina coating. }}, author = {{Garthe, Kai-Uwe and Hoyer, Kay-Peter and Hagen, Leif and Tillmann, Wolfgang and Schaper, Mirko}}, issn = {{1355-2546}}, journal = {{Rapid Prototyping Journal}}, keywords = {{Industrial and Manufacturing Engineering, Mechanical Engineering}}, number = {{5}}, pages = {{833--840}}, publisher = {{Emerald}}, title = {{{Correlation between pre- and post-treatments of additively manufactured 316L parts and the resulting low cycle fatigue behavior}}}, doi = {{10.1108/rpj-01-2021-0017}}, volume = {{28}}, year = {{2021}}, } @article{41506, abstract = {{Processing aluminum alloys employing powder bed fusion of metals (PBF-LB/M) is becoming more attractive for the industry, especially if lightweight applications are needed. Unfortunately, high-strength aluminum alloys such as AA7075 are prone to hot cracking during PBF-LB/M, as well as welding. Both a large solidification range promoted by the alloying elements zinc and copper and a high thermal gradient accompanied with the manufacturing process conditions lead to or favor hot cracking. In the present study, a simple method for modifying the powder surface with titanium carbide nanoparticles (NPs) as a nucleating agent is aimed. The effect on the microstructure with different amounts of the nucleating agent is shown. For the aluminum alloy 7075 with 2.5 ma% titanium carbide nanoparticles, manufactured via PBF-LB/M, crack-free samples with a refined microstructure having no discernible melt pool boundaries and columnar grains are observed. After using a two-step ageing heat treatment, ultimate tensile strengths up to 465 MPa and an 8.9% elongation at break are achieved. Furthermore, it is demonstrated that not all nanoparticles used remain in the melt pool during PBF-LB/M.}}, author = {{Heiland, Steffen and Milkereit, Benjamin and Hoyer, Kay-Peter and Zhuravlev, Evgeny and Kessler, Olaf and Schaper, Mirko}}, issn = {{1996-1944}}, journal = {{Materials}}, keywords = {{General Materials Science}}, number = {{23}}, publisher = {{MDPI AG}}, title = {{{Requirements for Processing High-Strength AlZnMgCu Alloys with PBF-LB/M to Achieve Crack-Free and Dense Parts}}}, doi = {{10.3390/ma14237190}}, volume = {{14}}, year = {{2021}}, } @article{24790, abstract = {{Implants often overtake body function just for a certain time and remain as an unnecessary foreign body or have to be removed. Thus, resorbable implants are highly beneficial to reduce patient burden. Besides established materials, Iron-(Fe)-based alloys are in focus due to superior mechanical properties and good biocompatibility. However, their degradation rate needs to be increased. Phases with high electrochemical potential could promote the dissolution of residual material based on the galvanic coupling. Silver (Ag) is promising due to its high electrochemical potential (+0.8 V vs. SHE), immiscibility with Fe, biocompatibility, and anti-bacterial properties. But to prevent adverse consequences the Ag-particles, remaining after dissolution of the matrix, need to dissolve. Thus, a bioresorbable Ag-alloy is required. Regarding the electrochemical potential and degradation behavior of binary alloys, Cerium (Ce) and Lanthanum (La) are well-suited considering their biocompatibility and antibacterial behavior. Accordingly, this research addresses AgCe and AgCeLa alloys as additives for Fe-based materials with adapted degradation behavior. Furthermore, degradable Ag-alloys combined with inert implant materials could enable the controlled release of antibacterial active Ag-ions.}}, author = {{Krüger, Jan Tobias and Hoyer, Kay-Peter and Schaper, Mirko}}, issn = {{0167-577X}}, journal = {{Materials Letters}}, title = {{{Bioresorbable AgCe and AgCeLa alloys for adapted Fe-based implants}}}, doi = {{10.1016/j.matlet.2021.130890}}, volume = {{306}}, year = {{2021}}, } @article{41516, author = {{Tillmann, Wolfgang and Lopes Dias, Nelson Filipe and Franke, Carlo and Kokalj, David and Stangier, Dominic and Filor, Viviane and Mateus-Vargas, Rafael Hernán and Oltmanns, Hilke and Kietzmann, Manfred and Meißner, Jessica and Hein, Maxwell and Pramanik, Sudipta and Hoyer, Kay-Peter and Schaper, Mirko and Nienhaus, Alexander and Thomann, Carl Arne and Debus, Jörg}}, issn = {{0257-8972}}, journal = {{Surface and Coatings Technology}}, keywords = {{Materials Chemistry, Surfaces, Coatings and Films, Surfaces and Interfaces, Condensed Matter Physics, General Chemistry}}, publisher = {{Elsevier BV}}, title = {{{Tribo-mechanical properties and biocompatibility of Ag-containing amorphous carbon films deposited onto Ti6Al4V}}}, doi = {{10.1016/j.surfcoat.2021.127384}}, volume = {{421}}, year = {{2021}}, } @article{41512, author = {{Andreiev, Anatolii and Hoyer, Kay-Peter and Dula, Dimitri and Hengsbach, Florian and Grydin, Olexandr and Frolov, Yaroslav and Schaper, Mirko}}, issn = {{0921-5093}}, journal = {{Materials Science and Engineering: A}}, keywords = {{Mechanical Engineering, Mechanics of Materials, Condensed Matter Physics, General Materials Science}}, publisher = {{Elsevier BV}}, title = {{{Laser beam melting of functionally graded materials with application-adapted tailoring of magnetic and mechanical performance}}}, doi = {{10.1016/j.msea.2021.141662}}, volume = {{822}}, year = {{2021}}, }