---
_id: '54650'
abstract:
- lang: eng
  text: <jats:p>Abstract. Reducing the weight of vehicles can significantly lower
    the energy or fuel consumed and thus the emissions during operation. One possibility
    to assess this is the use of a property adapted multi-material systems containing
    high strength steel, light metals like aluminium or magnesium and fibre reinforced
    plastics. While expanding the number of materials used new challenges arise for
    the production and furthermore the joining technology to manufacture the vehicle
    made of the multi-material systems. One approach to overcome these challenges
    is to use innovative and adaptable joining techniques which allows the manufacturing
    of joints of different material combinations. Extensive research activities on
    the two stage thermo-mechanical joining process with adaptable joining elements
    was able to demonstrate the great potentials in terms of joining dissimilar materials
    with good strength. The previously kinematic and path-based fabrication of auxiliary
    joining elements is modified in this publication to a form-based approach with
    a perspective of establishing an efficient process chain using easily and cheaply
    available rods. Based on the new approach to produce the auxiliary joining elements,
    it can be demonstrated that a reproducible production of the geometry is possible
    for the investigated steel as well as aluminium material. </jats:p>
author:
- first_name: Thomas
  full_name: Borgert, Thomas
  id: '83141'
  last_name: Borgert
- first_name: Ansgar Bernhard
  full_name: Nordieker, Ansgar Bernhard
  id: '88725'
  last_name: Nordieker
- first_name: Werner
  full_name: Homberg, Werner
  id: '233'
  last_name: Homberg
citation:
  ama: 'Borgert T, Nordieker AB, Homberg W. Form-based manufacturing of aluminium
    and steel auxiliary joining elements as the basis for an efficient joining operation.
    In: <i>Materials Research Proceedings</i>. Materials Research Forum LLC; 2024.
    doi:<a href="https://doi.org/10.21741/9781644903131-180">10.21741/9781644903131-180</a>'
  apa: Borgert, T., Nordieker, A. B., &#38; Homberg, W. (2024). Form-based manufacturing
    of aluminium and steel auxiliary joining elements as the basis for an efficient
    joining operation. <i>Materials Research Proceedings</i>. ESAFORM 2024, Toulouse.
    <a href="https://doi.org/10.21741/9781644903131-180">https://doi.org/10.21741/9781644903131-180</a>
  bibtex: '@inproceedings{Borgert_Nordieker_Homberg_2024, title={Form-based manufacturing
    of aluminium and steel auxiliary joining elements as the basis for an efficient
    joining operation}, DOI={<a href="https://doi.org/10.21741/9781644903131-180">10.21741/9781644903131-180</a>},
    booktitle={Materials Research Proceedings}, publisher={Materials Research Forum
    LLC}, author={Borgert, Thomas and Nordieker, Ansgar Bernhard and Homberg, Werner},
    year={2024} }'
  chicago: Borgert, Thomas, Ansgar Bernhard Nordieker, and Werner Homberg. “Form-Based
    Manufacturing of Aluminium and Steel Auxiliary Joining Elements as the Basis for
    an Efficient Joining Operation.” In <i>Materials Research Proceedings</i>. Materials
    Research Forum LLC, 2024. <a href="https://doi.org/10.21741/9781644903131-180">https://doi.org/10.21741/9781644903131-180</a>.
  ieee: 'T. Borgert, A. B. Nordieker, and W. Homberg, “Form-based manufacturing of
    aluminium and steel auxiliary joining elements as the basis for an efficient joining
    operation,” presented at the ESAFORM 2024, Toulouse, 2024, doi: <a href="https://doi.org/10.21741/9781644903131-180">10.21741/9781644903131-180</a>.'
  mla: Borgert, Thomas, et al. “Form-Based Manufacturing of Aluminium and Steel Auxiliary
    Joining Elements as the Basis for an Efficient Joining Operation.” <i>Materials
    Research Proceedings</i>, Materials Research Forum LLC, 2024, doi:<a href="https://doi.org/10.21741/9781644903131-180">10.21741/9781644903131-180</a>.
  short: 'T. Borgert, A.B. Nordieker, W. Homberg, in: Materials Research Proceedings,
    Materials Research Forum LLC, 2024.'
conference:
  location: Toulouse
  name: ESAFORM 2024
date_created: 2024-06-07T09:38:45Z
date_updated: 2026-05-12T11:56:47Z
department:
- _id: '156'
doi: 10.21741/9781644903131-180
language:
- iso: eng
project:
- _id: '133'
  name: TRR 285 - Project Area C
- _id: '147'
  name: TRR 285 - Subproject C03
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
publication: Materials Research Proceedings
publication_identifier:
  issn:
  - 2474-395X
publication_status: published
publisher: Materials Research Forum LLC
status: public
title: Form-based manufacturing of aluminium and steel auxiliary joining elements
  as the basis for an efficient joining operation
type: conference
user_id: '7850'
year: '2024'
...
