---
_id: '65582'
abstract:
- lang: eng
  text: <jats:p>The mechanical joining of continuous fiber-reinforced thermoplastics
    (cFRTP) and metal sheets represents a promising approach for manufacturing hybrid
    lightweight structures. To reduce the time and cost associated with extensive
    experimental investigations, numerical modeling strategies are increasingly applied.
    In this numerical study, a further step in the modelling strategy for the direct
    pin-pressing (DPP) process of cFRTP and metal sheets is presented. The study focuses
    on modeling and simulating the occurring deformation mechanisms of decomposition,
    compaction, and separation of individual rovings on the mesoscale to analyze the
    resulting material structure. For this purpose, two simplified models were derived.
    The textile architecture is represented based on micrographs of cross-sections
    and discretized using the finite element method. The deformation of individual
    rovings during joining leads to a deformation of their initial elliptical cross
    section. To capture this level of resolution, both a cohesive zone and a pure
    contact approach are applied within the rovings. The highly viscous thermoplastic
    melt is modeled as a fluid employing the Arbitrary Lagrange–Eulerian (ALE) method.
    Matrix and roving meshes are coupled to account for fluid–structure interaction
    (FSI) during process. The study shows that coupling of matrix and rovings is necessary
    to obtain more accurate predictions of the deformation behaviour. Furthermore,
    the cohesive zone approach is better suited to simulate the emerging deformation
    mechanisms.</jats:p>
author:
- first_name: Benjamin
  full_name: Gröger, Benjamin
  last_name: Gröger
- first_name: Johannes
  full_name: Gerritzen, Johannes
  id: '105344'
  last_name: Gerritzen
  orcid: 0000-0002-0169-8602
- first_name: Andreas
  full_name: Hornig, Andreas
  last_name: Hornig
- first_name: Maik
  full_name: Gude, Maik
  last_name: Gude
citation:
  ama: Gröger B, Gerritzen J, Hornig A, Gude M. Modelling Deformation Mechanisms Decomposition,
    Separation and Compaction in Mechanical Joining Processes of Fiber Reinforced
    Thermoplastics on Meso Scale. <i>Key Engineering Materials</i>. 2026;1050:227-234.
    doi:<a href="https://doi.org/10.4028/p-e8wywr">10.4028/p-e8wywr</a>
  apa: Gröger, B., Gerritzen, J., Hornig, A., &#38; Gude, M. (2026). Modelling Deformation
    Mechanisms Decomposition, Separation and Compaction in Mechanical Joining Processes
    of Fiber Reinforced Thermoplastics on Meso Scale. <i>Key Engineering Materials</i>,
    <i>1050</i>, 227–234. <a href="https://doi.org/10.4028/p-e8wywr">https://doi.org/10.4028/p-e8wywr</a>
  bibtex: '@article{Gröger_Gerritzen_Hornig_Gude_2026, title={Modelling Deformation
    Mechanisms Decomposition, Separation and Compaction in Mechanical Joining Processes
    of Fiber Reinforced Thermoplastics on Meso Scale}, volume={1050}, DOI={<a href="https://doi.org/10.4028/p-e8wywr">10.4028/p-e8wywr</a>},
    journal={Key Engineering Materials}, publisher={Trans Tech Publications, Ltd.},
    author={Gröger, Benjamin and Gerritzen, Johannes and Hornig, Andreas and Gude,
    Maik}, year={2026}, pages={227–234} }'
  chicago: 'Gröger, Benjamin, Johannes Gerritzen, Andreas Hornig, and Maik Gude. “Modelling
    Deformation Mechanisms Decomposition, Separation and Compaction in Mechanical
    Joining Processes of Fiber Reinforced Thermoplastics on Meso Scale.” <i>Key Engineering
    Materials</i> 1050 (2026): 227–34. <a href="https://doi.org/10.4028/p-e8wywr">https://doi.org/10.4028/p-e8wywr</a>.'
  ieee: 'B. Gröger, J. Gerritzen, A. Hornig, and M. Gude, “Modelling Deformation Mechanisms
    Decomposition, Separation and Compaction in Mechanical Joining Processes of Fiber
    Reinforced Thermoplastics on Meso Scale,” <i>Key Engineering Materials</i>, vol.
    1050, pp. 227–234, 2026, doi: <a href="https://doi.org/10.4028/p-e8wywr">10.4028/p-e8wywr</a>.'
  mla: Gröger, Benjamin, et al. “Modelling Deformation Mechanisms Decomposition, Separation
    and Compaction in Mechanical Joining Processes of Fiber Reinforced Thermoplastics
    on Meso Scale.” <i>Key Engineering Materials</i>, vol. 1050, Trans Tech Publications,
    Ltd., 2026, pp. 227–34, doi:<a href="https://doi.org/10.4028/p-e8wywr">10.4028/p-e8wywr</a>.
  short: B. Gröger, J. Gerritzen, A. Hornig, M. Gude, Key Engineering Materials 1050
    (2026) 227–234.
date_created: 2026-05-07T15:07:34Z
date_updated: 2026-05-07T15:10:16Z
doi: 10.4028/p-e8wywr
intvolume: '      1050'
language:
- iso: eng
page: 227-234
project:
- _id: '137'
  name: TRR 285 - Subproject A03
- _id: '131'
  name: TRR 285 - Project Area A
- _id: '130'
  name: 'TRR 285:  Methodenentwicklung zur mechanischen Fügbarkeit in wandlungsfähigen
    Prozessketten'
publication: Key Engineering Materials
publication_identifier:
  issn:
  - 1662-9795
publication_status: published
publisher: Trans Tech Publications, Ltd.
status: public
title: Modelling Deformation Mechanisms Decomposition, Separation and Compaction in
  Mechanical Joining Processes of Fiber Reinforced Thermoplastics on Meso Scale
type: journal_article
user_id: '105344'
volume: 1050
year: '2026'
...
