TY - CONF AB - To increase quality and reliability of copper wire bonds, self-optimization is a promising technique. For the implementation of self-optimization for ultrasonic heavy copper wire bonding machines, a model of stick-slip motion between tool and wire and between wire and substrate during the bonding process is essential. Investigations confirm that both of these contacts do indeed show stick-slip movement in each period oscillation. In a first step, this paper shows the importance of modeling the stick-slip effect by determining, monitoring and analyzing amplitudes and phase angles of tooltip, wire and substrate experimentally during bonding via laser measurements. In a second step, the paper presents a dynamic model which has been parameterized using an iterative numerical parameter identification method. This model includes Archard’s wear approach in order to compute the lost volume of tool tip due to wear over the entire process time. A validation of the model by comparing measured and calculated amplitudes of tool tip and wire reveals high model quality. Then it is then possible to calculate the lifetime of the tool for different process parameters, i.e. values of normal force and ultrasonic voltage. AU - Unger, Andreas AU - Schemmel, Reinhard AU - Meyer, Tobias AU - Eacock, Florian AU - Eichwald, Paul AU - Althoff, Simon AU - Sextro, Walter AU - Brökelmann, Michael AU - Hunstig, Matthias AU - Guth, Karsten ID - 9968 KW - the Ultrasonic Wire Bonding Process T2 - Wear Modeling in Copper Wire Wedge Bonding. IEEE CPMT Symposium Japan, 2016 TI - Validated Simulation of the Ultrasonic Wire Bonding Process ER -