Intrinsically lubricated tool inserts for deep drawing applications generated by selective laser melting

F. Bader, F. Hengsbach, K.-P. Hoyer, W. Homberg, M. Schaper, in: PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, 2019.

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Conference Paper | Published | English
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Bader, FabianLibreCat; Hengsbach, Florian; Hoyer, Kay-Peter; Homberg, Werner; Schaper, Mirko
Abstract
Abstract. Within the scope of this study, an intrinsically lubricated deep drawing die fabricated via laser beam melting (LBM) is investigated. In contrast to the common objective of generating highly dense LBM components, this work endeavors to achieve intended micro-scale porosity. By utilizing permeable structures, in-process closed-loop control of lubrication during the forming operations is feasible. Based on a modified AM scan strategy, the required filigree, porous structures can be generated. Thus, in the present work three permeable specimens are additively generated from the maraging steel 1.2709. The cylindrical specimens are then analyzed via light microscopy (LM), microcomputer tomography (microCT), and with regard to the oil throughput rate. Subsequently, an intrinsically lubricated, AM deep drawing tool die is manufactured and experimentally tested. The findings reveal interesting results for deep drawn specimens with AM deep drawing dies.
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Proceedings Title
PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019
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Bader F, Hengsbach F, Hoyer K-P, Homberg W, Schaper M. Intrinsically lubricated tool inserts for deep drawing applications generated by selective laser melting. In: PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019. ; 2019. doi:10.1063/1.5112720
Bader, F., Hengsbach, F., Hoyer, K.-P., Homberg, W., & Schaper, M. (2019). Intrinsically lubricated tool inserts for deep drawing applications generated by selective laser melting. In PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019. https://doi.org/10.1063/1.5112720
@inproceedings{Bader_Hengsbach_Hoyer_Homberg_Schaper_2019, title={Intrinsically lubricated tool inserts for deep drawing applications generated by selective laser melting}, DOI={10.1063/1.5112720}, booktitle={PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019}, author={Bader, Fabian and Hengsbach, Florian and Hoyer, Kay-Peter and Homberg, Werner and Schaper, Mirko}, year={2019} }
Bader, Fabian, Florian Hengsbach, Kay-Peter Hoyer, Werner Homberg, and Mirko Schaper. “Intrinsically Lubricated Tool Inserts for Deep Drawing Applications Generated by Selective Laser Melting.” In PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, 2019. https://doi.org/10.1063/1.5112720.
F. Bader, F. Hengsbach, K.-P. Hoyer, W. Homberg, and M. Schaper, “Intrinsically lubricated tool inserts for deep drawing applications generated by selective laser melting,” in PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, 2019.
Bader, Fabian, et al. “Intrinsically Lubricated Tool Inserts for Deep Drawing Applications Generated by Selective Laser Melting.” PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, 2019, doi:10.1063/1.5112720.

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