Long-Term Behavior of Clinched Electrical Contacts

J. Kalich, M. Matzke, W. Pfeiffer, S. Schlegel, L. Kornhuber, U. Füssel, Metals 12 (2022).

Journal Article | Published | English
Kalich, Jan; Matzke, Marcus; Pfeiffer, Wolfgang; Schlegel, Stephan; Kornhuber, Ludwig; Füssel, Uwe
Joining by forming operations presents powerful and complex joining techniques. Clinching is a well-known joining process for use in sheet metalworking. Currently, clinched joints are focusing on mechanically enhanced connections. Additionally, the demand for integrating electrical requirements to transmit electrical currents will be increased in the future. This integration is particularly important, for instance, in the e-mobility sector. It enables connecting battery cells with electrical joints of aluminum and copper. Systematic use of the process-specific advantages of this joining method opens up the possibility to find and create electrically optimized connections. The optimization for the transmission of electrical currents will be demonstrated for clinched joints by adapting the tool geometry and the clinched joint design. Based on a comparison of the electrical joint resistance, the limit use temperature is defined for the joining materials used based on the microstructural condition and the aging condition due to artificial aging. As a result of the investigations carried out, reliable current transmission at a constant conductor temperature of up to 120 °C can be achieved for clinched copper–copper joints. In the case of pure aluminum joints and mixed joints of aluminum and copper, long-term stable current transmission can be ensured up to a conductor temperature of 100 °C.
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Kalich J, Matzke M, Pfeiffer W, Schlegel S, Kornhuber L, Füssel U. Long-Term Behavior of Clinched Electrical Contacts. Metals. 2022;12(10). doi:10.3390/met12101651
Kalich, J., Matzke, M., Pfeiffer, W., Schlegel, S., Kornhuber, L., & Füssel, U. (2022). Long-Term Behavior of Clinched Electrical Contacts. Metals, 12(10), Article 1651. https://doi.org/10.3390/met12101651
@article{Kalich_Matzke_Pfeiffer_Schlegel_Kornhuber_Füssel_2022, title={Long-Term Behavior of Clinched Electrical Contacts}, volume={12}, DOI={10.3390/met12101651}, number={101651}, journal={Metals}, publisher={MDPI AG}, author={Kalich, Jan and Matzke, Marcus and Pfeiffer, Wolfgang and Schlegel, Stephan and Kornhuber, Ludwig and Füssel, Uwe}, year={2022} }
Kalich, Jan, Marcus Matzke, Wolfgang Pfeiffer, Stephan Schlegel, Ludwig Kornhuber, and Uwe Füssel. “Long-Term Behavior of Clinched Electrical Contacts.” Metals 12, no. 10 (2022). https://doi.org/10.3390/met12101651.
J. Kalich, M. Matzke, W. Pfeiffer, S. Schlegel, L. Kornhuber, and U. Füssel, “Long-Term Behavior of Clinched Electrical Contacts,” Metals, vol. 12, no. 10, Art. no. 1651, 2022, doi: 10.3390/met12101651.
Kalich, Jan, et al. “Long-Term Behavior of Clinched Electrical Contacts.” Metals, vol. 12, no. 10, 1651, MDPI AG, 2022, doi:10.3390/met12101651.
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