A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations

A.A. Camberg, T. Erhart, T. Tröster, Materials (2021).

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Journal Article | Published | English
Abstract
<jats:p>Heat-assisted forming processes are becoming increasingly important in the manufacturing of sheet metal parts for body-in-white applications. However, the non-isothermal nature of these processes leads to challenges in evaluating the forming limits, since established methods such as Forming Limit Curves (FLCs) only allow the assessment of critical forming strains for steady temperatures. For this reason, a temperature-dependent extension of the well-established GISSMO (Generalized Incremental Stress State Dependent Damage Model) fracture indicator framework is developed by the authors to predict forming failures under non-isothermal conditions. In this paper, a general approach to combine several isothermal FLCs within the temperature-extended GISSMO model into a temperature-dependent forming limit surface is investigated. The general capabilities of the model are tested in a coupled thermo-mechanical FEA using the example of warm forming of an AA5182-O sheet metal cross-die cup. The obtained results are then compared with state of the art of evaluation methods. By taking the strain and temperature path into account, GISSMO predicts greater drawing depths by up to 20% than established methods. In this way the forming and so the lightweight potential of sheet metal parts can by fully exploited. Moreover, the risk and locus of failure can be evaluated directly on the part geometry by a contour plot. An additional advantage of the GISSMO model is the applicability for low triaxialities as well as the possibility to predict the materials behavior beyond necking up to ductile fracture.</jats:p>
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Journal Title
Materials
Article Number
5106
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Camberg AA, Erhart T, Tröster T. A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations. Materials. Published online 2021. doi:10.3390/ma14175106
Camberg, A. A., Erhart, T., & Tröster, T. (2021). A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations. Materials, Article 5106. https://doi.org/10.3390/ma14175106
@article{Camberg_Erhart_Tröster_2021, title={A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations}, DOI={10.3390/ma14175106}, number={5106}, journal={Materials}, author={Camberg, Alan Adam and Erhart, Tobias and Tröster, Thomas}, year={2021} }
Camberg, Alan Adam, Tobias Erhart, and Thomas Tröster. “A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations.” Materials, 2021. https://doi.org/10.3390/ma14175106.
A. A. Camberg, T. Erhart, and T. Tröster, “A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations,” Materials, Art. no. 5106, 2021, doi: 10.3390/ma14175106.
Camberg, Alan Adam, et al. “A Generalized Stress State and Temperature Dependent Damage Indicator Framework for Ductile Failure Prediction in Heat-Assisted Forming Operations.” Materials, 5106, 2021, doi:10.3390/ma14175106.

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